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PressControl 3000
Schmidt PressControl 3000 User Manual
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Operator’s manual
SCHMIDT
®
PressControl 3000
SCHMIDT
®
press system with force/stroke-monitoring and
SCHMIDT
®
PressControl 3000
2
Table of Contents
Default Chapter
3
Table of Contents
3
Documentation Structure
5
1 Safety
6
Designated Use
6
Organisational Measures of the System Operator
7
Risks
7
Safety Devices
8
Operational Status Indicator
8
Emergency Stop Pushbutton
8
2 Presscontrol 3000
9
Function
9
Technical Data
10
3 Assembly and Startup
11
Transport and Storage
11
Connecting the Control Unit
12
Installing the Control Unit
12
4 Operation
14
Operating Elements
14
User Interface
14
System Functions
14
Softkeys and Operating Levels
15
Switching on and off
16
Reference Run
16
5 Data Input
18
Default Settings
18
Standard Parameters Overview
22
6 Text and System Outputs
24
System Outputs
24
Process Data
24
7 Press Processes
25
Defining the Press Process
25
Press Parameters
25
Return Stroke Criterion
25
Stroke Takeover (Only Two-Hand Control)
26
Optimisation of the Press Process
27
Bend-Up (Yield Factor)
27
Idle-Stroke Monitoring
30
Block Limit Window
31
Acknowledging an Incorrect Pressing
32
Acknowledging by Means of External Luminous Button
32
Acknowledging by Means of the Reject Box
33
Counter
33
Piece Counter
33
Pre-Selection Counter
34
8 Further Integrated Functions
36
Setup Mode for Tool Change
36
Operation with Controltool
36
Taring the Force Value
38
Parts Inquiry
38
9 Dataset Management
40
Principle of the Dataset Management
40
Managing Multiple Datasets
41
Creating and Storing Datasets
41
Load Dataset
41
Renaming Dataset
42
10 Quality Monitoring
43
Curves
43
Curve Display
43
Enlarging Details
44
Tolerances
45
Reference Data
45
Force Tolerances
46
Stroke Tolerances
47
Managing Tolerances
48
Move Tolerance Data
49
11 Maintenance and Servicing
51
Setting the Force Offset
51
Calibrating the Force Sensor
52
Adjusting the Stroke Offset
54
12 Customer Service
56
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Schmidt PressControl 3000 Specifications
General
Brand
Schmidt
Model
PressControl 3000
Category
Control Unit
Language
English
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