Doc No. 006-0211-00 Rev AK Page 2 of 33
Table of Contents
INTRODUCTION ............................................................................................................. 3
ESP Downhole Gauge Pressure Measurement .................................................................. 3
Surge panel and surface choke .......................................................................................... 3
Surface interface ................................................................................................................ 3
Customer Service/Support ........................................................................................... 4
BENCH TESTING AND VERIFICATION PROCEDURES .............................................. 5
Tools Required ................................................................................................................... 5
Process Steps for Bench Test and Verification ................................................................... 5
Process Steps for Insulation Test with Megger Tester (Fluke 1550C) on Surface............... 6
Process Steps for Resistance Test with Analog Type Meter (Simpson 260) on Surface ..... 6
INSTALLATION PROCEDURES FOR DOWNHOLE GAUGE ....................................... 7
Installing the ESP Sensor with WYE Point Adapter to the Motor ........................................ 7
Installing the Resistance Temperature Detector “RTD” ...................................................... 9
Installing the ESP Sensor with Single Wire to the Motor ....................................................12
Discharge Port Connection (ESP-3500 only) .....................................................................14
Discharge Port Connection (Spy Pro only) ........................................................................15
Testing the ESP Sensor While Installing Tubing ...................................................... 16
Megger testing motor and cable ........................................................................................16
INSTALLING THE SURFACE INTERFACE EQUIPMENT ........................................... 17
Wiring Detail ......................................................................................................................17
ESP Gauge and Surface Control Interface Diagram Components ......................... 17
INSTALLING THE SURGE SUPPRESSOR AND SURFACE CHOKE ........................ 18
Surface Choke ..................................................................................................................18
Surge Panel Protector/Suppressor ....................................................................................19
Surface Choke and Surge Protector Panel Assembly ........................................................21
APPENDIX 1 ................................................................................................................. 22
TROUBLESHOOTING ......................................................................................................22
Sensor to Surface Communication Troubleshooting .............................................. 22
APPENDIX 2 ................................................................................................................. 23
SCOUT and SPS Error Codes and Corrective Actions ......................................................23
APPENDIX 3 ................................................................................................................. 25
ESP Monitoring System Field Checklist .............................................................................25
APPENDIX 4 ................................................................................................................. 26
Surface Read Out Device Specifications ...........................................................................26
SPS-1500 ............................................................................................................... 26
Scout-3000 ............................................................................................................. 27
Data Pro ................................................................................................................. 28
APPENDIX 5 ................................................................................................................. 29
ESP Sensors - Pass/Fail Criteria .......................................................................................29
ESP Sensors – Simpson Test Pass/Fail Criteria ...............................................................30
ESP Sensors – Megger Test Pass/Fail Criteria .................................................................31
APPENDIX 6 SPS-1500 Synchronization and Startup .............................................. 32
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