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SGC SG-2000 User Manual

SGC SG-2000
242 pages
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SG-2000 MANUAL
The SGC Building, 13737 S.E. 26th St. Bellevue, WA. 98005 USA
©1995, SGC, Inc. TEL: (206) 746-6310 FAX: (206) 746-6384
SG-2000
1.6-30 MHz
150 Watt Output
Multi-Mission
HF SSB
Transceiver
Operations and Programming Manual
Revised: Oct, 1995
CAUTION: Carefully read the "Quick Start" (yellow card
packed with your radio) and the "Operating the SG-2000" section
of this manual beginning on Page 41. The SG-2000 is a high
precision electronic device. Taking the time to learn all of its
capabilities will insure maximum performance, reliability and
enjoyment of the unit.

Table of Contents

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SGC SG-2000 Specifications

General IconGeneral
BrandSGC
ModelSG-2000
CategoryTransceiver
LanguageEnglish

Summary

General Description and Specifications

General Description of the SG-2000

Provides a detailed overview of the SG-2000 transceiver's core features and specifications.

Power Requirements

Outlines the necessary voltage and current specifications for operating the SG-2000.

SG-2000 Performance Specifications

Details the technical performance metrics of the SG-2000 receiver and transmitter.

Data Communications

Describes the SG-2000's compatibility and specifications for data communication modes.

Computer Control of SG-2000

Explains how the SG-2000 can be controlled remotely via a computer interface.

Multiple Control Head Specifications

Details the capabilities and specifications for using multiple control heads with the SG-2000.

Dimensions and Weight

Provides the physical dimensions and weight of the SG-2000 unit for installation planning.

Standard Features

Lists the key standard features and functionalities offered by the SG-2000 transceiver.

External Accessories

Lists optional external accessories that can be connected to the SG-2000.

Internal Accessories

Lists optional internal accessories or configurations available for the SG-2000.

Unpacking

History of the SG-2000

About the SG-2000

Receiver Signal Path

Details the internal signal flow and processing within the SG-2000 receiver section.

Transmitter Signal Path

Describes the signal processing and amplification stages within the SG-2000 transmitter.

Control Circuits

Explains the microprocessor-based control system and communication protocols used in the SG-2000.

Control Heads

Discusses the design considerations and advantages of the SG-2000's control head architecture.

SG-2000 Front Panel

Describes the features and design of the SG-2000's front control panel and its ruggedness.

SG-2000 Rear Panel

Details the connectors and ports available on the rear panel of the SG-2000 unit.

SGC Family of Control Heads

Remote Mobile Heads

Describes the four models of remote mobile heads designed for the SG-2000.

PowerTalk™

Introduces the PowerTalk™ control head and its noise reduction capabilities.

SG-2000 Software and Accessories

GPS Software

Details a special edition of SG-2000 software adapted for differential GPS radio location service.

Oil Platform Software

Describes special software that allows emergency distress tone transmission on all frequencies.

Planning for Installation

Location of Power Supplies

Offers advice on selecting appropriate locations for power supplies to ensure optimal performance.

Control Head Placement

Discusses flexible placement options for SG-2000 control heads in marine and mobile environments.

Control Head Wiring

Provides guidance on wiring control heads, emphasizing precautions for high vibration environments.

External Speakers

Explains how to connect external speakers and headphones to the SG-2000.

External Accessories

Advises on planning for the installation of various external accessories.

Radio Licenses

Station Licenses

Details the types of station licenses issued by the FCC and their applicability to the SG-2000.

Operator Licenses

Outlines the operator license requirements and types necessary for using the SG-2000.

Installation

SG-2000 Rear Panel Connections

Illustrates and describes the rear panel connections for peripherals and accessories of the SG-2000.

External Coupler Installation

Details the procedure for installing an external antenna coupler, including connector pinouts.

External Modem, Weatherfax and High Seas Direct™

Explains connections for external modems, Weatherfax, and High Seas Direct™ systems.

Continuous Duty Ratings

Discusses duty cycle considerations and the importance of heavy-duty cooling options for continuous operation.

Rack Mount Kit Installation (Part No. 52-90)

Provides step-by-step instructions for mounting the SG-2000 in a standard 19" equipment rack.

Control Head Installations

Describes methods for installing remote control heads for the SG-2000.

Remote Head Kit Installation (Part No. 04-12)

Details the installation procedure for the remote head kit, extending the control head's reach.

Additional Control Heads (Part No. 04-11)

Explains how to add multiple control heads using a junction box for the SG-2000.

Remote Head Cable Extension

Provides instructions on how to extend the length of the control head cable for remote installations.

Power Supplies

Cabling

Offers guidance on designing power cabling to minimize voltage drop and ensure reliable performance.

AC Power Supplies

Compares conventional transformer-rectifier supplies with switching type supplies for the SG-2000.

Transformer-Rectifier Supplies

Highlights the reliability and advantages of transformer-rectifier power supplies.

Mobile Power Supplies

Covers power sources for mobile installations, including vehicle alternators and batteries.

Solar Powered Chargers

Discusses design considerations for solar charging systems to power the SG-2000.

Antenna Systems

Antenna Wire Size

Details the impact of antenna wire size on radiation efficiency and effective radiated power.

Near Vertical Incidence Skywave

Describes the NVIS technique for short-distance HF communication and its antenna requirements.

Base Station and Fixed Antennas

Discusses antenna types suitable for fixed stations based on communication distance requirements.

Antenna Feed Lines

Explains the importance of transmission lines and the advantages of 50-ohm coaxial cable.

Antenna Couplers

Details the function and benefits of antenna couplers for matching antennas to the SG-2000.

Mobile Antennas

Discusses various mobile antenna types, their history, and selection criteria.

QMS Recommended for Mobile Use

Recommends the SGC QMS antenna system for mobile HF installations, detailing gain advantages.

Unconventional Mobile Antennas

Briefly touches upon alternative mobile antenna configurations like "J" and loop antennas.

Operating the SG-2000

Syntax

Explains the SG-2000's memory and channel architecture, differentiating it from other radios.

Front Panel

Describes the layout and components of the SG-2000 control head's front panel.

Push-Button Functions

Details the basic and frequency functions of the SG-2000's push buttons.

Sample Entries

Provides practical examples of key entry sequences for common operating tasks.

Tour of the SG-2000

Front Panel LED Display

Explains the meaning and function of the various indicators and displays on the SG-2000's front panel.

Front Panel Controls

Details the primary functions of the buttons located on the SG-2000's front panel.

Primary Keyboard Functions

Describes the fundamental functions of the SG-2000's keyboard buttons, including SHIFT/FUNC and PRGM.

Shift Functions

Explains how to access and use the secondary functions of the SG-2000's keys.

Program Functions

Outlines the various functions available for programming channels, timers, frequencies, and scan banks.

Operating Session

Guides users through practical key entry sequences for operating the SG-2000.

Channel

Explains how to change channels in both voice and telex modes, including SITOR channels.

Frequency

Details methods for changing the operating frequency of the SG-2000, including direct entry and incremental tuning.

Programming

Covers procedures for programming user channels into memory and handling duplex channels.

Scanning Functions

Explains how to perform frequency, channel, and scan bank scanning operations on the SG-2000.

Changing Frequency or Channel Scan Rates

Describes how to adjust scan rates for both frequency and channel scanning modes.

Additional Functions

Covers additional functions like timer settings, display toggling, and beep options.

Mobile Installation

Shock and Vibration Mounting

Discusses the importance of shock mounting and how to estimate its necessity based on vibration factors.

Mobile Grounds

Offers guidelines for establishing effective ground systems in mobile installations to minimize noise and ensure efficiency.

Vehicular Noise Sources

Identifies common sources of vehicular noise that can affect radio performance and provides solutions.

Marine Installation

Marine Radio Mounting

Provides recommendations for mounting the SG-2000 radio unit and control head in marine installations.

Marine Ground Systems

Details the process of establishing proper "bonding" and ground systems for marine HF radio installations.

Marine Antennas

Discusses antenna types and placement recommendations for sailboats and motorboats.

High Seas Direct™ Connections

Provides information on connecting the AT&T High Seas Direct system to the SG-2000.

Remote Control

Extension of Control Head Wiring

Details how to extend the control head wiring to achieve remote operation of the SG-2000.

Short Haul Modems/Auto-Answer Devices

Describes using telephone lines and short haul modems for remote SG-2000 control.

Line of Demarcation

Clarifies the responsibilities between SGC and users regarding system integration beyond the radio.

Auto-Answer Devices

Discusses the use of auto-answer systems for telephone-based remote control of the SG-2000.

Computer Networks - Serial Control

Explains how to control the SG-2000 via computer networks using serial connections.

External Software

RS-232 Serial Control Software

Details the Softlink RS-232 software for comprehensive computer control of the SG-2000.

RS-232 Software Installation

Provides system requirements and step-by-step instructions for installing the RS-232 control software.

RS-232 Software Main Menu Display

Explains the layout and parameters displayed in the main menu of the RS-232 control software.

RS-232 Software Main Menu Operations

Describes the operations accessible from the main menu of the RS-232 control software.

RS-232 Software Menu 2 Operations

Details the functions available within the second menu of the RS-232 control software.

RS-232 Software Programming Functions

Explains how to use the RS-232 software to program various functions like scan banks and timers.

PC Cable Assembly

Shows how to construct PC serial cables for connecting the SG-2000 to computers with different RS-232 connectors.

ALE and Adaptive Controllers

SG-2000 Serial Port Operation

Explains how the SG-2000 operates with ALE controllers via its serial port.

Serial Communication Protocol

Details the serial communication protocol and parameters used between the SG-2000 and ALE controllers.

ALE Controller - Command Examples

Provides examples of commands used for controlling the SG-2000 via an ALE controller.

Recall a Selected SG-2000 Memory into Active Use

Explains how to recall stored memory settings for active use with ALE control.

SG-2000 Connections to ALE Controller

Lists the physical connections required between the SG-2000 and an ALE controller.

Accessories

Exsel-100 Selective Calling System

Describes the EXSEL-100 unit for digital selective calling, compatible with SSB transceivers.

TELEREX™ ARQ/FEC/SELFEC System

Details the TELEREX-ST error-correcting data terminal for text communications.

Answers to Frequently Asked Questions

Dysfunctions

Provides troubleshooting advice for common operational issues and malfunctions encountered with the SG-2000.

Scanning in One Direction Only

Explains a specific scanning behavior and how to correct it by managing programmed scan frequency provisions.

TECHNICAL REFERENCE

Squelch Scale Recalibration

Details the procedure for recalibrating the squelch level on the SG-2000 transceiver.

SG-2000 MicroProcessor Reset Procedure

Provides instructions for resetting the SG-2000's microprocessor, with warnings for inexperienced operators.

Emergency Calling

Explains how to activate the emergency beacon and alarm functions on the SG-2000.

Basic Tune-up Procedure (Alignment)

Offers a step-by-step guide for basic alignment and tune-up procedures for the SG-2000.

AM Filter Bypass

Describes how to bypass the AM filter to enable reception in the AM band down to 500 KHz.

Oscillator and Filter Operation

Lists and describes the major modules and their functions within the SG-2000's oscillator and filter system.

MicroProcessor Assembly (Schematic J30100930)

Details the components and responsibilities of the SG-2000's microprocessor assembly.

VCO's (Schematic J30100920)

Explains the function of Voltage Controlled Oscillators (VCOs) in generating frequencies for modulation.

PLL's (Schematic J30100920 )

Describes how Phase Lock Loop (PLL) circuits work with VCOs to produce required voltages.

Serial Logic Switches (Schematic J30100500)

Explains the function of serial logic switches in controlling relays and power settings.

Tone Generator (Schematic J30100920)

Describes the tone generator's role in producing audio tones based on reference clock signals.

Oven Switch

Details the function of the oven switch for selecting continuous or switched power supply to the oven unit.

Alarm Generator

Explains how the alarm generator is activated for emergency use, producing specific tones.

Master Oscillator with Oven (Schematic J30100920)

Describes the self-contained 11.94 MHz master oscillator with an oven for frequency stability.

Crystal Oven (Schematic J30100920)

Explains the solid-state regulated oven that maintains the 11.94 MHz reference oscillator's temperature.

Output Low Pass Filters(Schematic J30100500 2/2)

Lists the upper cut-off frequencies of six low pass filters used to eliminate harmonic distortion.

Automatic Level Control (Schematic J30100500) 2/2

Details the Automatic Level Control (ALC) circuit's function in maintaining output power levels.

Modulation Characteristics, Audio Frequency Response

Describes how modulation characteristics and audio frequency response were tested and plotted.

Modulation Characteristics, Peak Envelope Power Limiting

Explains the procedure for testing modulation characteristics and peak envelope power limiting.

SG-2000 Performance Measurements

Outlines the setup for testing SG-2000 transceiver performance using specific equipment.

Trouble Shooting

Dysfunctions

Lists common malfunctions and their probable causes, offering initial troubleshooting steps.

Scanning in One Direction Only

Explains a specific scanning behavior and how to correct it by managing programmed scan frequency provisions.

SG-2000 Factory Test Procedures

Exciter Testing Procedures

Outlines the required equipment and procedures for testing the SG-2000's exciter subassembly.

Required Testing Equipment

Lists the necessary instruments and equipment for performing exciter testing.

Circuit description

Describes the circuit components and functions of the Voltage Controlled Oscillator (VCO) sections.

11.94 MHz Reference Oscillator Test

Details the procedure for testing the 11.94 MHz reference oscillator, including voltage and frequency checks.

VCO Checks

Provides steps for checking the functionality of various VCOs (4, 10.7 MHz and 72-76 MHz).

Receive Sensitivity Check

Explains how to perform a receive sensitivity check, including calibration of the 82 MHz filter.

82 MHz and Displayed Frequencies Relationship

Describes a test to show the relationship between the 82 MHz IF filter and displayed frequencies.

SSB Alignment

Provides detailed procedures for aligning the SG-2000 in SSB modes, including critical adjustments.

AM Mode Alignment

Outlines the steps for aligning the SG-2000 in AM modes after successful SSB alignment.

20 dB Attenuator Check

Details the procedure for checking the function and attenuation levels of the 20 dB attenuator.

AGC Adjustment

Explains how to adjust the Automatic Gain Control (AGC) for optimal audio output levels.

600 ? Port/Audio Out Check

Describes how to check the audio output levels at the 600 ? port (J301).

Head Port Audio Out

Details the procedure for checking the audio output levels at the head port (J503/J504).

Voice/Telex Filters Check

Explains how to check the performance of the voice and telex audio filters.

Transmit Calibration

Provides steps for calibrating the transmitter output power and ensuring proper RF drive to the LPA.

Microphone Level Adjustment

Details how to adjust microphone gain for optimal audio input levels during transmission.

CW Level Adjustment

Explains how to adjust the CW tone level for proper transmission.

600 ? Port Check

Outlines the procedure for checking the 600 ? port levels during transmit.

SSB Transmit Alignment

Provides steps for aligning the SG-2000's SSB transmit stages for optimal performance.

Carrier Insertion Adjustment

Details the process for adjusting carrier insertion levels for A3A and A3H transmission modes.

30 MHz Low-Pass Filter Adjustment

Explains how to adjust the 30 MHz low-pass filter for optimal RF output.

ALC Check

Describes how to check and adjust the Automatic Level Control (ALC) system.

Coupler Port Check

Details how to check the coupler port for proper receive tuning status indication.

Alarm Generator Check

Explains how to verify the functionality of the alarm generator for emergency transmissions.

Power Failure Recovery Check

Describes how to test the SG-2000's ability to recover after a power interruption.

Receive Troubleshooting

Provides troubleshooting steps for common issues encountered during receive operations.

VCO Troubleshooting

Guides users through troubleshooting steps for VCO failures, including PLL checks.

LPA Testing Procedures

Required Testing Equipment

Lists the necessary equipment for testing the LPA PCB of the SG-2000.

Circuit description

Provides a circuit description of the LPA, detailing its amplifier stages and filter sections.

Test Setup

Outlines the test setup and initial checks for the LPA sample board.

Voltage Protection (Rev E Boards ONLY)

Details tests for the voltage protection circuit, specifically for Rev E boards and later.

Filter Bands Sweep

Describes how to test the upper edge of low pass filters using a tracking generator and spectrum analyzer.

Transmit Alignment

Provides detailed steps for aligning the SG-2000's transmit stages, including voltage checks.

ALC Check

Explains how to check and adjust the Automatic Level Control (ALC) system.

Temperature Sensor Check

Details the procedure for checking the temperature sensor's functionality and trigger points.

DISPLAY SECTION TESTING PROCEDURES

Required Testing Equipment

Lists the necessary equipment for testing the SG-2000's display section.

Circuit Description

Explains the circuit components and functions of the SG-2000 display board.

Test Setup

Outlines the test setup and initial checks for the display section.

LCD Display Test

Details the procedure for testing the LCD display using a special program.

Receive Audio Test

Describes how to test the receive audio path, including connections and settings.

S Meter Test

Explains how to perform an S-meter test using an audio generator and distortion analyzer.

Speaker Level Check

Details the procedure for checking the speaker output levels and clipping.

Phone Level Check

Explains how to check the audio levels for the phone connection.

Squelch Test

Describes how to test the squelch function to ensure proper operation.

Speaker Clipping Level Check

Details the process of checking speaker clipping levels with an oscilloscope.

Microphone

Covers transmit tests related to the microphone, including level checks for dynamic and carbon types.

Dynamic Microphone Level Check

Details the procedure for checking the level of dynamic microphones, with and without a voice compressor.

Carbon Microphone Level Check

Explains how to check the level of carbon microphones.

Microphone Voice Check

Describes how to check transmission quality using carbon and dynamic microphones.

Button Functions

Advises to check that all button functions operate properly and display the proper readouts.

HEAD CPU and MAIN CPU TESTING PROCEDURES

Required Testing Equipment

Lists the necessary equipment for testing the CPU subassemblies.

Circuit Description

Provides a circuit description for the Head Processor and Main Processor boards.

Pretest

Details the pre-testing steps and visual inspections for the CPU boards.

MicroProcessor Ports Test

Describes a test procedure for verifying the functionality of the microprocessor ports.

Clock Test

Details the procedure for testing the real-time clock functionality.

Data In/Out Check

Explains how to test data signals for TXD and RXD on the UART.

Battery Installation (Main CPU only)

Provides instructions for installing the battery on the Main CPU board.

Operational Test

Outlines operational tests to verify proper function after CPU installation.

Reference Logic

Presents truth tables for reference logic ICs used in the SG-2000.

FINAL ASSEMBLY TESTING PROCEDURES

Pre Rack #1 Tests

Lists the initial tests performed on the SG-2000 before undergoing 12 hours of continuous transmission testing.

Pre Rack #2 Tests

Describes the tests conducted after the initial 12-hour rack test and before the second 12-hour cycle.

Pre Exit Tests

Lists the final inspections performed before the SG-2000 unit is shipped to the customer.

Schematic Reference Section

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