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Shimaden SR91 - User Manual

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Notice
Please ensure that this instruction manual is given to the final user of the instrument.
Preface
This instruction manual is meant for those who will be involved in the wiring, installation, operation and routine
maintenance of the SR90 series (SR91, SR92, SR93 and SR94) and describes matters to be attended to in handling
the SR90 series, how to install it, its wiring, its functions and operating procedures.
Keep this manual at the work site while handling the instrument and follow the guidance provided herein.
SR90F-1ME
Aug. 2019
SR90 Series
(SR91, SR92, SR93, SR94)
Digital Controller
Instruction Manual
Please check that the delivered product is the correct item or specification you ordered.
Please do not begin operating this product before you read this instruction manual
thoroughly and understand its contents.

Table of Contents

Questions and Answers

  • A
    Andrew ZhangAug 20, 2025
    What to do if the Shimaden SR91 displays an incorrect PV value?
    • L
      lmillerAug 20, 2025
      If the displayed PV value seems incorrect, verify that the set measuring range code is correct for the input signal. Also, check the wiring to the input terminals of the sensor and correct if necessary.
  • H
    hbarnettAug 22, 2025
    What to do if the Shimaden Controller front panel display goes out and it stops operating?
    • A
      Anthony PerezAug 22, 2025
      If the display on the front panel goes out and the instrument does not operate, inspect the power source and wiring connections, checking the wiring. Additionally, examine the product for deterioration and repair or replace it as needed.
  • K
    Karen SanchezAug 25, 2025
    Why is my Shimaden Controller key unable to be operated?
    • A
      ashleyperezAug 25, 2025
      If a key is unable to be operated, it may be because the keylock is active, so release the keylock. Another reason could be deterioration of the product, in which case you should examine, repair, or replace the product. If the communication function is added, check if the communication mode (Com) has been set, and if so, change the communication setting to the local mode (Loc).
  • C
    Corey LeeAug 26, 2025
    What to do if Shimaden Controller indicates higher limit side scaleover?
    • X
      xramosAug 27, 2025
      If the controller indicates a higher limit side scaleover, check the thermocouple input wiring for breaks and replace if necessary. Also, check R.T.D. input A wiring for breaks and replace the R.T.D. if needed. For voltage or current input, verify the transmitting unit of measured values and ensure the set code of the measuring range is correct for the input signal; it may be that the input measured value exceeded higher limit of measuring range by 10%.
  • T
    Thomas BoyleAug 28, 2025
    How to fix too fast ON-OFF action of Shimaden Controller control output?
    • N
      Nicholas MooneyAug 28, 2025
      If the ON-OFF action of the control output is too fast, increase the hysteresis value of the ON-OFF action.
  • R
    Rhonda MartinAug 30, 2025
    What does it mean if the Shimaden SR91 shows a lower limit side scaleover?
    • P
      Patricia EdwardsAug 30, 2025
      If the controller shows a lower limit side scaleover, check the wiring for reverse polarity or breaks in the measured value input; it may be that the input measured value fell from lower limit of measuring range by 10%.
  • M
    mariamartinezSep 1, 2025
    What to do if Shimaden SR91 Controller displays higher limit side scaleover of cold junction (CJ)?
    • J
      John NewtonSep 1, 2025
      If the controller displays a higher limit side scaleover of the cold junction (CJ), reduce the ambient temperature to the level provided in the environment conditions for the product, if the ambient temperature of the product has exceeded 80°C. In case ambient temperature has not exceeded 80°C, examine the product.
  • S
    stephaniewilliamsonSep 3, 2025
    What to do if Shimaden SR91 displays higher limit side scaleover of cold junction (CJ) of thermocouple input?
    • R
      Randy RomanSep 3, 2025
      If the Shimaden Controller displays a higher limit side scaleover of the cold junction (CJ) of thermocouple input, raise the ambient temperature to the level provided in the environment conditions for the product if the ambient temperature of the product has fallen to -20°C or lower. In case ambient temperature has not fallen to í20°C or lower, examine the product.
  • J
    Joel LewisSep 5, 2025
    What to do if there is a break of R.T.D. input wiring in Shimaden Controller?
    • L
      laurenblankenshipSep 5, 2025
      Check R.T.D. input terminals A, B and B for breaks. If wiring has no problem, replace R.T.D.
  • C
    Christian RodriguezSep 7, 2025
    What does it mean if Shimaden SR91 input value from heater current detector has exceeded 55.0A?
    • D
      David WilliamsSep 7, 2025
      If the input value from the heater current detector has exceeded 55.0A, it indicates excess current. Reduce the current. Also, examine the product.

Summary

Safety Rules

General Safety Precautions and Warnings

Covers WARNING, CAUTION, and NOTE for safe operation, grounding, fuses, and handling.

Installation and Wiring

External Dimensions and Panel Cutout

Wiring Procedures

Wiring Safety and Connection Guidelines

Safety warnings, terminal layout, wiring process, and CT connection for instrument wiring.

Terminal Layouts

Model-Specific Terminal Diagrams

Illustrates terminal connections for SR91, SR92, and SR93/SR94 models.

Terminal Arrangement and Insulation

Pre-Operation Procedures

Initial Setup and Configuration Steps

Essential checks and settings required before operating the instrument for the first time.

Front Panel Components

Setting Procedures: Screen Group 0

Advanced Setting Operations

Manual Output Details and Auto Tuning (AT)

Supplementary details on manual output and procedures for executing, stopping, and conditions for auto tuning (AT).

Standby Mode and AT Control

Event Configuration and Bias Settings

Output Parameter Configuration

Setting Control Output Parameters for Outputs 1 and 2

Detailed settings for output 1 and 2, including proportional band, hysteresis, integral/derivative times, and limiters.

Event and Alarm Configuration

Event Types, Standby Actions, and Heater Alarms

Configuration for event types, hysteresis, standby actions, and heater break/loop alarm settings.

Analog Output and Communication Setup

Input Scaling and PV Settings

Function Explanations: Events

Function Explanations: PID and Limiters

PID Control Parameters and Output Limiters

Explanation of PID (Proportional, Integral, Derivative) parameters and the function of lower/higher limit output limiters.

Function Explanations: Output and DI

Function Explanations: Standby and Soft Start

Maintenance and Troubleshooting

Troubleshooting Common Problems and Error Codes

Lists common issues, their causes, and remedies, including general problems and specific error codes.

Specifications: Display and Input

Specifications: Control and Communication

Shimaden SR91 Specifications

General IconGeneral
Control MethodPID
Input TypeThermocouple, RTD, DC Voltage, DC Current
Output TypeRelay, Voltage Pulse, Current, SSR drive
DisplayLED Display
Power Supply100-240V AC
Accuracy±0.3% of full scale ±1 digit

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