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Stanley Labounty MDP Series - User Manual

Stanley Labounty MDP Series
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MOBILE DEMOLITION PROCESSOR
SAFETY, OPERATION & MAINTENANCE
513914 User Manual 8/2019 Ver. 2
MDP
LaBounty 
|
 1538 Hwy 2 
|
 Two Harbors, MN 55616 
|
 1-800-522-5059
|
 www.stanleyinfrastructure.com/brands/labounty
www.stanleyinfrastructure.com/brands/labounty
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Stanley Labounty MDP Series Specifications

General IconGeneral
BrandStanley
ModelLabounty MDP Series
CategoryPower Tool
LanguageEnglish

Summary

Preface and General Information

Important Manual Information

Operator's manual must accompany the attachment at all times and be readily available.

Manual Replacement and Warranty Registration

How to obtain a new manual and complete the warranty registration form.

Notices, Variations, and Warranty Terms

Public notices, possible variations, and conditions affecting warranty.

Safety Alert Symbols and General Operation Rules

Understanding Safety Alert Symbols

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols.

General Safety Precautions for Operation

Essential safety rules for operating the equipment and checking the work area.

Additional Safety Precautions and PPE

Base Machine and Hydraulic Safety Guidelines

Requirements for the base machine and precautions when working with hydraulics.

Personal Protective Equipment (PPE) Requirements

Guidance on necessary safety equipment for all tasks.

Decals and Terms Identification

Key Decal Descriptions and Locations

Explains important safety and identification decals on the attachment.

Attachment Identification and Material Information

Details on serial number plates and hard surface material notes.

Installation Procedures

Third Member Installation Steps

Detailed steps for attaching the third member of the MDP to the excavator.

Lifting Points and Pinning Illustrations

Visual guide to attachment lifting points and pinning connections.

Second Member and Hydraulic Installation

Second Member Attachment Steps

Steps for attaching the second member to the excavator boom.

Hydraulic Circuit Requirements and Connections

Table detailing hydraulic flow, pressure, and connection specifications for models.

Removal and Storage Procedures

Removing MDP from Excavator Steps

Instructions for safely detaching the attachment from the excavator.

Storing the MDP Safely

Guidelines for proper storage of the attachment when not in use.

Operation Overview and Safety

Pre-Operation Checks and Knowledge

Essential checks and information required before operating the attachment.

Safety Devices and General Operating Rules

List of safety features and key guidelines for safe operation.

Technical Specifications and Controls Overview

Technical Specifications Table

Data on MDP models, weight, dimensions, and excavator requirements.

Third Member Controls Familiarization

Learn the controls of the attachment before attempting operation.

Second Member Controls Illustrations

Jaw and Attachment Movement Diagrams

Visual guide to jaw open/close and attachment in/out movements.

Hydraulic Cylinder Bleeding and Operating Tips

Bleeding the Hydraulic Cylinder Procedure

Essential steps to remove air from the hydraulic cylinder before operation.

Operating Tips for Efficiency and Safety

Advice for efficient and safe operation, including material handling and maintenance.

Maintenance: 8-Hour Inspection Checklist

Daily Safety and Condition Checks

Routine checks for safety devices, physical damage, and lubrication points.

Periodic Maintenance Inspections

80-Hour Inspection Tasks

Inspections for build-up, wear plates, blades, and rotator bolts.

1500-Hour Thrust Washer Inspection

Procedure for inspecting and replacing thrust washers.

Jaw Teeth Maintenance and Replacement

Replacing Swift-Lock Teeth

Detailed steps for replacing Swift-Lock teeth on specific MDP models.

Replacing Weld-In Teeth

Detailed steps for replacing Weld-In teeth, primarily for MDP 90.

Lubrication Procedures

Lubrication Point Identification Diagram

Illustration showing all grease fitting locations on the attachment.

Bearing and Gearbox Lubrication

Turntable Bearing Greasing Instructions

Steps for greasing the turntable bearing according to specifications.

Planetary Gearbox Oil Change Procedure

Schedule and steps for changing the oil in the planetary gearbox.

Bolt Torque and Wear Plate Maintenance

Inspecting and Torquing Bolts

Guidelines for inspecting and torquing various bolts, with torque specifications.

Checking and Replacing Wear Plates

Steps for replacing worn wear bars on the jaw, ensuring proper fit.

Jaw Teeth Build Up Procedure

Jaw Teeth Build Up and Hardfacing

Steps for building up worn jaw teeth using welding and hardfacing.

Blade Maintenance and Adjustment

Blade Rotation and Shimming Process

Procedures for rotating blades and shimming for optimal gap.

Hydraulic System Maintenance

Speed Valve Testing and Adjustment

How to test and adjust the speed valve for proper jaw operation.

Thrust Washer Inspection (MDP 20;27;35;50)

MDP 20;27;35;50 Inspection Steps

Detailed steps to inspect thrust washers on specific MDP models.

Reassembly and Shimming Process

Reassembly After Thrust Washer Inspection

Procedures for reassembling the main pivot group after inspection.

Shimming Procedure and Calculation

Shim Thickness Calculation and Application

How to measure and calculate the required shim thickness for proper fit.

Checking End Play and Final Assembly

End Play Measurement Technique

Using a dial indicator to check for correct end play in the assembly.

Thrust Washer Inspection (MDP 90)

MDP 90 Thrust Washer Inspection Steps

Detailed steps to inspect thrust washers specifically for the MDP 90 model.

Remove Front Cylinder Pin

Step to remove the front cylinder pin as part of the inspection.

Remove Main Pivot Group and Washers

Steps to remove the main pivot group and thrust washers for inspection.

Troubleshooting Common Issues

Initial Troubleshooting Steps and Checks

First steps to diagnose and resolve common operational problems.

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