5. SERVICING THE TOOL
5.1 MAINTENANCE FREQUENCY
Regular servicing must be carried out by trained personnel and a comprehensive inspection performed
annually or every 500,000 cycles, whichever is sooner.
DISCONNECT AIR SUPPLY
CAUTION - Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.
These chemicals may weaken the materials used in these parts.
5.2 NOSE EQUIPMENT
Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all internal
components of the nose assembly and nose pieces, they need regular replacement.
• Disconnect the air supply
• Remove the complete nose assembly using the procedure described in section 3.1.
• Inspect all components. Any worn or damaged parts must be replaced by a new part.
• Particularly check wear on the Jaws (1g).
• Clean all parts and apply moly lithium Grease (07992-00020) to jaws (1g) and taper bore of jaw guide (1f).
• Assemble according to tting instructions in section 3.2.
5.3 DAILY SERVICING
• Before use, check the tool, hose and couplings for air leaks and oil leaks. If damaged, remove the tool from
service and replace aected items with new parts.
• If there is no lter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water
before connecting the air hose to the tool. If there is a lter, drain it.
• Check that the nose equipment (1) is correct for the rivet to be placed and that it is tted properly.
• Check that the stroke of the tool meets the minimum specication (ref. 2.1).
• The mandrel collector (3) must tted to the tool.
• Check that the air chamber is fully tightened onto the tool body.
5.4 WEEKLY SERVICING
• Check the tool, hose and couplings for air leaks and oil leaks. If damaged, remove the tool from service
and replace aected items with new parts.
For full servicing, troubleshooting and maintenance instructions please refer to the Service Manual
Nr. 07900-09408 for the XT1 and 07900-09409 for the XT2.
For Safety Data relating to the grease and oil used in this tool please refer to the Service Manual
Nr. 07900-09408 for the XT1 and 07900-09409 for the XT2.
6. EC-DECLARATION OF CONFORMITY
Original
We, NIPPON POP Rivets, Noyori-cho aza hosoda, Toyohashi, Aichi, 441-8540 Japan, declare
under our sole responsibility that the product:
Description ProSet® XT1 and XT2 Hydro-Pneumatic Tools for Blind Rivets
Brand/Model POP-Avdel® / 76001 and POP Avdel® / 76002
Serial No.
to which this declaration relates is in conformity with the following standard:
ISO 12100:2010 EN ISO 28927-5:2009/A1:2015
EN ISO 11202:2010 EN ISO 3744:2010
EN ISO 4413:2010 EN ISO 11148-1:2011
EN ISO 4414:2010 BS EN 28662-1:1993
EN ISO 20643:2008+A1:2012
Technical documentation is compiled in accordance with Annex 1, section 1.7.4.1, in accordance
with the following Directive:
2006/42/EC The Machinery Directive
UK Statutory Instruments 2008 No 1597 - The Supply of Machinery (Safety) Regulations refers.
Nobuharu Naito
Senior Manager – R&D Engineering
Nippon POP Rivets, Noyori-cho aza hosoda Toyohashi
Aichi, 441-8540 Japan
Signature
Place of issue Japan
Date of issue 01.03.2017
Authorised Representative:
A.K. Seewraj
Technology Manager – EU Blind Fastening
Avdel UK Limited; Stanley House, Works Road, Letchworth Garden City,
Hertfordshire, SG6 1JY UNITED KINGDOM