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Stanley QB Expert User Manual
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6
QB E
x
per
t Alpha
Con
trol
ler
Contr
oller Connections
Power Co
rd
T
ool Connec
tor
USB Con
nec
tor
Serial Co
nn
ec
tor
Alpha
T
oolbo
x Ethernet Conne
c
tor
F
aci
lit
y/ Spindle Net
work Ethernet Connec
tors
Ethernet
/IP or Profinet Connec
tors
T
ra
ili
ng Devi
ceNet
™ Connec
tor
Profibus Conne
c
tor
Leading De
vic
eNet Connector
Input and Out
put Connector
A
ssignable Input and Output Func
tions
MODBUS TCP
124
126
Table of Contents
Default Chapter
2
Table of Contents
2
What's Included
9
Controller Functions and Connections
9
1 Getting Started
10
CE Directives (Europe)
12
Machinery Directive Compliance
12
Rohs Compliance
13
WEEE Compliance
13
Regulatory Notices for Radio Transmitter
13
FCC Notice (USA)
13
Canadian Compliance Notice
13
CE Notice (Europe)
14
Safety
14
Warnings and Cautions
14
General Power Tool Safety Warnings
16
Safety Instructions for QB Expert Alpha Controllers
18
Specifications
19
Physical and Environmental Ratings
19
Electric Service Ratings
19
E-Stop Precaution
19
Tool Speed and Torque Scatter Versus Electric Supply
19
Tool Temperature Versus Electric Supply
19
Installation Instructions
20
2 QPM QB Expert Alpha Controller
26
Data Storage
26
Input and Output Functions
26
Software
26
Embedded PLC
26
Networking
26
Navigation
27
Display
27
Scroll Bar
27
Dropdown
27
Menu Tree
28
Tabs
28
Character Scrollbar
28
Run Display
28
Fastening Cycle Log
29
Keypad Mode
32
Controller Display Icons
32
Faults
33
Messages
34
3 Programming
37
SETUP Area
37
JOBS: Wizard
38
JOBS: Manual Programming
45
COMMUNICATIONS Menu
60
OTHER Menu
74
RESTORE FACTORY DEFAULTS Menu
82
SERVICE Area
83
Tool
83
Controller
86
ANALYZE Area
87
TOOL Tab
87
TRACE Tab
89
STATS Tab
90
LOG Tab
91
I/O Tab
92
4 Alpha Toolbox
95
Connection
95
Controls
95
Menus
97
Navigation Buttons
98
Import/ Export Buttons
98
Manage Buttons
98
Editing Parameters
98
Parameter and Data Retrieval
99
Analyzing Traces
101
Trace Data
106
Events
106
Icons and Security
107
5 QPM DC Electric Tools
112
Tool Specifications
112
Operator Protection
113
Repetitive Motion
113
Hearing Protection
113
Vibration
114
Breathing Protection
114
Tool Installation
115
Sockets and Adapters
115
Cable Installation
116
QPM Tool Controls and Operation
116
Start Trigger Switch
116
Tool Memory
116
Display and Multiple Function Button
117
Tool Status Lights
118
MFB Mode
118
Worklights
119
Program Selection
119
Directional Control
119
Tool Temperature
119
Setting Torque, Angle, and Other Operating Parameter
120
Assembly (Forward) Operation
120
Disassembly (Reverse) Operation
120
Special Application Tools
120
Exposed Gear Socket Tools
120
Tubenut Nutrunners
121
Power Cord
125
Tool Connector
125
USB Connector
125
Alpha Toolbox Ethernet Connector
125
Facility/ Spindle Network Ethernet Connectors
125
Ethernet/Ip or Profinet Connectors
125
Trailing Devicenet™ Connector
125
Profibus Connector
125
Leading Devicenet Connector
125
Input and Output Connector
125
6 Alpha Controller Connections
126
EA, EB and EC Tools
126
E Tools
126
Serial Connector
127
Input Descriptions
137
Output Descriptions
143
Modbus Tcp
154
Example Map
156
7 Embedded PLC
159
Rack Layout
159
Supported Instructions and File Types
159
PLC Editor
159
Addressing Scheme
160
Edit
170
Instruction Box
171
MON and MSG Instructions
172
Applying a Name and Version
172
Converting a RSS File
172
Invalid Characters
174
Predefining String or Integer Files
174
Applying a Name and Version
174
8 Multi-Spindle
178
Connection
178
Disconnect
180
Synchronization
180
Operation
181
Recovery
181
Networking
181
Fastening Cycle Data
182
9 Maintenance
185
Scheduled Maintenance
185
Diagnostics and Troubleshooting
185
Fault Guide
185
Message Guide
185
Parts List
185
10 Torsion Compensation
203
Torsion Factor
204
Angle Validation
204
11 Glossary
207
12 Limited Warranty
211
Specification Changes
213
5
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Stanley QB Expert Specifications
General
Brand
Stanley
Model
QB Expert
Category
Controller
Language
English
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