Stiga RS100 User Manual

WORKSHOP MANUAL
WORKSHOP MANUAL
The manufacturer reserves the right to make all the necessary technical or commercial improvements to
its products, so there may be some differences between the series of engines and the contents of this
manual. However the basic specifications and different operating procedures will remain the same.
by STIGA - No use of the illustrations or duplication, reproduction or translation, even partial, of the texts
in this document may be made without explicit authorization.
IMPORTANT NOTICE : The information contained herein is intended for Service Operations and professionals
only, able to competently perform the operations described herein, using the appropriate equipment in
order to safeguard se-curity and performance of the machine. The manufacturer is not liable for damages
or injuries arising from operations performed by individuals or inadequate facilities.
PRODUCTION YEAR
Rel. 0.0
2018
RS100 - RSC100
RS100 - RSC100

Stiga RS100 Specifications

General

Brand	Stiga
Model	RS100
Category	Engine
Language	English

Summary

Introduction to Stiga Engines

Rules and Procedures for Service Centres

Guarantee Validity

Details warranty terms and conditions for service operations.

Service Repairs After Guarantee Period

Outlines requirements for reporting and documenting post-warranty service.

Fault Notification

Specifies procedures for informing the manufacturer about recurring faults.

Spare Parts Request

Instructs on how to correctly request replacement parts using codes and diagrams.

General and Safety Regulations

Qualification of Operators

Specifies that maintenance must be performed by expert mechanics familiar with safety regulations.

Safety Measures

Details essential safety checks and actions for engines and lawnmowers.

Precautions During Servicing

Lists general safety precautions and recommendations for workshop practices.

Warning Labels

Explains the meaning and location of various safety warning plates on the engine.

Necessary Equipment

Notes that standard garage tools are generally sufficient for operations.

Symbols and Terms for Safety

Defines symbols and terms used to highlight safety-critical information in the manual.

Technical Data and Specifications

Engine Identification

Explains how to identify an engine using its serial number and its components.

Key Technical Data

Provides key specifications like displacement, bore, stroke, and capacities.

Adjustments Specifications

Lists required gap settings for spark plugs, coils, and valves.

Expendable Materials

Details recommended types of petrol, engine oil, and spark plugs.

Usage Limits

Specifies wear limits for various engine components requiring replacement.

Tightening Torques

Illustrates critical tightening torque values for engine components.

Table of Tightening Torques

Provides a comprehensive list of screw tightening torques referenced by chapter.

Identification of Engine Units

Diagrams identifying major engine components and their corresponding sections.

Engine Tuning and Testing

Operating Guidelines

Outlines general recommendations for engine maintenance and service intervals.

Engine Tuning Program

Lists essential operations for maintaining engine efficiency during tuning.

Functional Test Procedure

Describes the procedure for a final test to confirm effective servicing operations.

Tank and Supply System

Emptying and Removing the Tank

Step-by-step guide for safely draining and detaching the fuel tank.

Cleaning the Fuel Tank

Instructions for cleaning the fuel tank and its filter tube.

Breather Pipe Check and Cleaning

Procedures for inspecting and cleaning the fuel tank cap's breather pipe and sponge.

Starting System

Removing the Starter Assembly

Instructions for accessing and removing the engine's starter mechanism.

Replacing the Starter Rope

Detailed steps for replacing the pull-start rope and its components.

Replacing Starter Hooks

Guidance on how to replace the starter rope hooks and related parts.

Intake System Maintenance

Filter Element Maintenance and Replacement

Procedures for cleaning or replacing the engine's air filter element.

Sponge Filter Element Maintenance

Specific instructions for cleaning and oiling the sponge-type air filter.

Carburation (RSC100 Model)

Removing and Cleaning the Carburettor

Comprehensive guide to removing, cleaning, and reassembling the carburettor.

Replacing the Carburettor

Refers to the removal and cleaning steps for replacing the carburettor.

Adjusting Minimum Speed

Steps to adjust the engine's idle speed using the throttle stop screw.

Adjusting Maximum Speed

Directs to governor system adjustments for setting maximum engine speed.

Adjusting Carburation

Notes that carburation is factory set and usually requires cleaning for issues.

Carburation (RS100 Model)

Removing and Cleaning the Carburettor

Detailed procedure for removing, cleaning, and reassembling the carburettor.

Replacing the Carburettor

Refers to the removal and cleaning steps for replacing the carburettor.

Adjusting Maximum Speed

Refers to governor system adjustments for setting maximum engine speed.

Adjusting Carburation

States carburation is factory set and cleaning is needed for irregular function.

Governor System of the Carburettor

Adjusting Accelerator Cable

Steps for adjusting the accelerator cable for proper throttle control.

Adjusting Maximum Speed

Instructions for adjusting maximum engine speed using the governor system.

Adjusting Maximum Speed (RS100)

Specific procedure for adjusting maximum speed for RS100 model.

Replacing the Lever Support (RSC100)

Steps to remove and replace the governor's lever support for RSC100.

Replacing the Lever Support (RS100)

Steps to remove and replace the governor's lever support for RS100.

Ignition System

Checking Ignition System Efficiency

How to check spark plug condition and perform a basic spark test.

Adjusting Air Gap and Checking Coil

Procedures for checking the coil and setting the correct air gap.

Replacing the Ignition Coil

Steps for removing and installing a new ignition coil.

Turning Off and Stopping the Engine

Checking the Control Cable

Guide to inspecting the engine stop control cable for proper function.

Checking the Engine Stop System

How to test the microswitch and its connection for engine shutdown.

Checking the Brake Mechanism

Procedure to verify the effectiveness and thickness of the engine brake friction pad.

Replacing the Engine Stop System

Steps for replacing the engine stop mechanism components.

Exhaust System

Removing and Replacing the Muffler

Instructions for detaching and reattaching the muffler and heatproof baffle.

Engine Block - External Operations

Checking the Heating Unit Seal (Compression)

Method for checking engine compression using a testing tool.

Adjusting Valve Clearance

Detailed steps for adjusting valve clearance with specific gap values.

Dismantling and Replacing the Fan

Procedure for removing and installing the engine fan assembly.

Blow-by Check

How to check the blow-by system's reed and closure plate.

Replacing Upper Compression Ring (Fan Side)

Steps to replace the oil seal ring on the engine shaft's fan side.

Replacing Lower Compression Ring (Sump Side)

Steps to replace the oil seal ring on the engine shaft's sump side.

Engine Block - Overhauling Internal Parts

Removing the Engine

Procedures for safely removing the engine from the lawnmower.

Carter Opening and Inspection

Steps for dismantling the engine crankcase to access internal parts.

Camshaft and Counterweight Governor

Guide to disassembling and inspecting the camshaft and governor mechanism.

Piston, Rings, Connecting Rod, and Shaft

Detailed instructions for overhauling key internal engine components.

Overhauling Engine Valves

Procedures for checking and overhauling the engine's intake and exhaust valves.

Troubleshooting Engine Problems