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Stihl FC 75 User Manual

Stihl FC 75
57 pages
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1. Introduction 2
2. Specifications 3
2.1 Engine 3
2.2 Fuelsystem 3
2.3 Ignitionsystem 4
2.4 Gearbox 4
2.5 Cuttingattachment 5
2.6 Specialaccessories 6
2.6.1 Fortheuser 6
2.6.2 Forservice 6
2.7 Tighteningtorques 7
3. Clutch 9
3.1 Disassembly 9
3.2 Assembly 10
4. Engine 11
4.1 Muffler/sparkarresting
screen 11
4.2 Leakagetesting 11
4.2.1 Preparations 12
4.2.2 Pressuretest 12
4.2.3 Vacuumtest 13
4.3 Oilseals 14
4.4 Exposingthecylinder/
spacerflange 15
4.5 Cylinderandpiston 16
4.5.1 Removal 16
4.5.2 Installation 16
4.6 Pistonrings 18
4.7 Crankcase 18
4.7.1 Removingthecrank-
shaft 18
4.7.2 Installingthecrankshaft20
5. Ignitionsystem 23
5.1 Sparkplugterminal 23
5.2 Ignitionmodule 24
5.2.1 Ignitiontiming 24
5.2.2 Removalandinstalla-
tion 25
5.3 Flywheel 26
6. Rewindstarter 27
6.1 General 27
6.2 Startercover 27
6.3 Rewindspring 28
6.3.1 Replacement 28
6.3.2 Tensioning 28
6.4 Starterrope
(ElastoStart) 29
6.5 Startergrip
(ElastoStart) 30
6.6 Startercarrier/pawl 30
7. Throttlecontrol 31
7.1 Throttletrigger/interlock
lever(throttlecablewith
oneshort-circuitwire) 31
7.2 Throttlecablewithone
short-circuitwire 32
7.3 Contactspring/detent
springincontrolhandle
(throttlecablewithone
short-circuitwire) 33
7.4 Throttletrigger/interlock
lever(throttlecablewith
twoshort-circuitwires)33
7.5 Throttlecablewithtwo
short-circuitwires 34
7.6 Adjustingthethrottle
cable 34
8. Fuelsystem 35
8.1 Airfilter 35
8.2 Carburetor 35
8.2.1 Leakagetesting 35
8.2.2 Removaland
installation 36
8.2.3 Adjustment
(twoadjustingscrews)37
8.2.4 Adjustment
(oneadjustingscrew) 38
8.3 Tankvent 39
8.4 Pickupbody 39
8.5 Fueltank/hoses 40
9. AVsystem 41
9.1 Repair 41
10. Shaft 43
10.1 Cowhornhandle 43
10.2 Loopedhandle 43
10.3 Driveshaft/insulating
tube 45
10.4 Protectivetube 46
11. Cuttingtooldrive 47
11.1 Bearinghousing
(FS75) 47
11.2 Gearbox(FS80,85) 47
11.3 Gearbox(FC75) 48
11.4 Clutchdrum 50
12. Cuttingdevice(HL75)51
12.1 Gearbox 51
12.2 Cuttingblade 51
12.3 Gearwheel 53
13. Specialservicetools
andaids 55
13.1 Specialtools 55
13.2 Servicingaids 57
©1996,AndreasStihlAG&Co.,Waiblingen
FS75
Contents
1

Table of Contents

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Stihl FC 75 Specifications

General IconGeneral
BrandStihl
ModelFC 75
CategoryBrush Cutter
LanguageEnglish

Summary

Introduction

General Information

Provides an overview of the repair manual's scope, model applicability, and usage guidelines.

Specifications

Engine Specifications

Details of the single-cylinder two-stroke engine, including displacement, bore, stroke, and power output.

Fuel System Specifications

Specifications for the fuel system, including carburetor settings, fuel tank capacity, and mixture ratios.

Ignition System Specifications

Details on the transistorized magneto ignition system, including air gap and spark plug specifications.

Gearbox Specifications

Specifications for the gearbox, including type, gear ratio, bearing, and lubrication requirements.

Cutting Attachments

Lists compatible cutting attachments for various models like FS 75, FS 80, FS 85, and FC 75.

Special Accessories

Lists available special accessories for user and service purposes, including part numbers.

Tightening Torques

Table of specified tightening torques for various fasteners and components to ensure correct assembly.

Clutch

Clutch Disassembly

Step-by-step guide for safely disassembling the clutch mechanism.

Clutch Assembly

Step-by-step guide for correctly reassembling the clutch mechanism.

Engine

Muffler and Spark Arresting Screen Service

Procedures for removing, cleaning, and fitting the muffler and spark arresting screen.

Crankcase Leakage Testing

Methods for testing crankcase for leaks using pressure and vacuum tests.

Leakage Testing Preparations

Steps to prepare the engine for leakage testing, including removing components.

Pressure Test Procedure

Procedure for performing a pressure test on the crankcase to detect leaks.

Vacuum Test Procedure

Procedure for performing a vacuum test on the crankcase to detect leaks.

Oil Seal Replacement

Instructions for replacing oil seals on the clutch and starter sides of the engine.

Cylinder and Spacer Flange Access

Steps to access and remove the cylinder and spacer flange for maintenance.

Cylinder and Piston Removal

Step-by-step guide for removing the cylinder and piston assembly.

Cylinder and Piston Installation

Step-by-step guide for correctly installing the cylinder and piston assembly.

Piston Ring Service

Instructions for removing, cleaning, and fitting new piston rings.

Crankshaft Removal

Detailed steps for safely removing the crankshaft from the crankcase.

Crankshaft Installation

Detailed steps for correctly installing the crankshaft into the crankcase.

Ignition System

Spark Plug Terminal Service

Procedure for removing and fitting the spark plug terminal onto the ignition lead.

Ignition Module Service

Information and procedures related to the ignition module and its components.

Ignition Timing Information

Explains that ignition timing is fixed and cannot be adjusted on this system.

Ignition Module Removal and Installation

Step-by-step instructions for removing and installing the ignition module.

Flywheel Service

Procedures for removing and installing the flywheel.

Rewind Starter

Rewind Starter General Information

General information about the rewind starter mechanism and potential issues.

Starter Cover Service

Steps for removing and fitting the starter cover.

Rewind Spring Service

Procedures for replacing and tensioning the rewind spring.

Rewind Spring Replacement

Detailed instructions for replacing the rewind spring.

Rewind Spring Tensioning

Step-by-step guide on how to tension the rewind spring.

Starter Rope Installation

Instructions for installing a new starter rope, including ElastoStart features.

Starter Grip Information

Information on the starter grip and its installation with the starter rope.

Starter Carrier and Pawl

Procedures for removing, installing, and adjusting the starter carrier and pawl.

Throttle Control

Throttle Trigger and Interlock Lever

Steps to disassemble and reassemble the throttle trigger and interlock lever.

Throttle Cable (One Short-Circuit Wire)

Procedures for removing and installing the throttle cable with a short-circuit wire.

Control Handle Springs

Instructions for handling contact and detent springs within the control handle.

Throttle Trigger Replacement Reference

Refers to troubleshooting manual for replacing trigger, lever, and springs.

Throttle Cable (Two Short-Circuit Wires)

Procedures for removing and installing the throttle cable with two short-circuit wires.

Throttle Cable Adjustment

Guide on adjusting the throttle cable for proper idle and full throttle positions.

Fuel System

Air Filter Maintenance

Instructions for cleaning and replacing the air filter elements.

Carburetor Service

Procedures for testing carburetor leaks and its removal/installation.

Carburetor Leakage Testing

Guide for testing the carburetor for leaks using specialized equipment.

Carburetor Removal and Installation

Step-by-step instructions for removing and installing the carburetor.

Carburetor Adjustment (Two Screws)

How to adjust the carburetor using high and low-speed screws.

Carburetor Adjustment (One Screw)

Procedure for adjusting the idle speed with a single adjusting screw.

Tank Vent Maintenance

Importance and maintenance of the tank vent for correct carburetor operation.

Pickup Body Service

Cleaning and maintenance of the fuel pickup body and its filter.

Fuel Tank and Hoses

Procedures for draining the fuel tank and disconnecting/replacing fuel hoses.

AV System

AV System Repair

Steps for repairing the AV system, involving rubber buffers and clamping.

Shaft

Cowhorn Handle Service

Instructions for removing and installing the cowhorn handle.

Looped Handle Service

Procedures for removing and installing looped handles, with and without U-bar.

Drive Shaft and Insulating Tube

Steps for removing and installing the drive shaft and insulating tube.

Protective Tube Service

Procedures for removing and installing the protective tube.

Cutting Tool Drive

Bearing Housing (FS 75)

Instructions for removing and installing the bearing housing for FS 75.

Gearbox (FS 80, 85)

Procedures for removing and installing the gearbox for FS 80 and FS 85.

Gearbox (FC 75)

Procedures for removing and installing the gearbox for FC 75.

Clutch Drum Service

Steps for removing and installing the clutch drum.

Cutting Device (HL 75)

Gearbox Service (HL 75)

Procedures for removing and installing the gearbox for the cutting device.

Cutting Blade Service

Steps for removing and installing the cutting blade and gearbox cover.

Gear Wheel Service

Procedures for removing and installing the gear wheel and conrod.

Special Service Tools and Aids

Special Tools List

List of special tools required for servicing, with part numbers and their uses.

Servicing Aids List

List of servicing aids, lubricants, and sealants with part numbers and applications.

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