34 FS 240 C, FS 260 C, FS 360 C, FS 410 C, FS 460 C-M
: Apply sealant (1) to the groove 
on the circumference (arrows)
: Apply sealant so that a bead with 
a height of a = 2 - 3 mm is formed
Sealant must not protrude into the 
inside of the crankcase.
– Coat the cylindrical crankshaft 
stub with oil
 
5904RA075 TG
1
a
938RA098 TG
Starter-side half of the crankcase 
Avoid damage to the crankshaft 
stub.
: Make certain that the guide 
sleeves (arrows) lineup with the 
holes
: Position the clutch-side half of the 
crankcase on the cylindrical 
crankshaft stub so that the 
cylinder mating surfaces (arrows) 
match
– Heat only the inner race of the 
ball bearing to approx. 
120 °C (250 °F)
: Slide the crankcase half (1) on 
until the guide sleeves (2) are in 
as far as they will go
5904RA076 TG5904RA077 TG
1
2
2
The crankcase must be fitted 
rapidly, as the heat is transmitted to 
the crankshaft stub and the inner 
bearing race contracts.
: Fit screws (arrows) and tighten 
evenly and alternately on 
opposite sides until the halves of 
the crankcase are completely 
assembled
: Tighten screws (arrows)
– Examine and install the piston, 
b 5.7
– Examine and install the cylinder, 
b 5.5
– Reassemble remaining parts in 
reverse order
5904RA068 TG