4.1.6 Type code..............................................................................................................................................17
4.2 Dimensional drawing................................................................................................................................ 18
4.3 Marking on the product.............................................................................................................................18
5 Construction and function......................................................................................................19
5.1 Switch sizes..............................................................................................................................................19
5.2 Component designations..........................................................................................................................20
5.3 Design, task and function of the assembly groups................................................................................... 20
5.3.1 Electrical connections............................................................................................................................21
5.3.2 Mounting position...................................................................................................................................21
5.3.3 Drive flange............................................................................................................................................22
5.4 Optional equipment available................................................................................................................... 22
5.4.1 Design with additional potentiometer.....................................................................................................22
5.4.2 Adjustment of the potentiometer with drive via a torsionally-stiff coupling.............................................23
5.4.3 Adjustment of the potentiometer when the drive is over gear wheels................................................... 23
5.4.4 Design with heating resistor...................................................................................................................24
6 Assembly..................................................................................................................................25
6.1 Special safety guidelines.......................................................................................................................... 25
6.2 Conditions for assembly and fixing...........................................................................................................25
6.2.1 Special tools.......................................................................................................................................... 25
6.2.2 Assembly precision................................................................................................................................25
6.2.3 Tightening torques.................................................................................................................................26
6.2.4 Requirements for the connecting components...................................................................................... 26
6.3 Assembly mechanics................................................................................................................................26
6.3.1 Assembly of the housing (design without flange).................................................................................. 26
6.3.2 Assembly of the housing (design with flange)....................................................................................... 27
6.4 Electrical assembly...................................................................................................................................27
6.4.1 Insert the connection cable into the GTES............................................................................................ 28
6.4.2 Connect the contacts.............................................................................................................................28
6.4.3 Connect the heating...............................................................................................................................28
6.4.4 Connect the earth conductor................................................................................................................. 29
6.5 Connection diagrams................................................................................................................................29
6.5.1 Electrics................................................................................................................................................. 29
6.6 Switching point adjustment.......................................................................................................................29
6.6.1 Normal adjustment "V50".......................................................................................................................31
6.6.2 Fine adjustment “FV50”......................................................................................................................... 32
6.6.3 Double fine adjustment "DFV"............................................................................................................... 33
6.6.4 Normal adjustment "V70".......................................................................................................................34
6.6.5 Fine adjustment “FV70”......................................................................................................................... 34
6.6.6 Block adjustment "BV"........................................................................................................................... 35
6.6.7 Block adjustment "BFV".........................................................................................................................36
6.7 Mount the cover........................................................................................................................................37
6.8 Correct disposal/recycling of operating and auxiliary materials................................................................37
7 Operation..................................................................................................................................37
7.1 Special safety guidelines.......................................................................................................................... 37
7.2 Initial commissioning.................................................................................................................................37
7.3 Use........................................................................................................................................................... 37
7.3.1 Operating conditions..............................................................................................................................38
7.4 Recommissioning..................................................................................................................................... 38
7.5 Decommissioning..................................................................................................................................... 38
7.5.1 Temporary decommissioning.................................................................................................................38
7.5.2 Final decommissioning.......................................................................................................................... 38
8 Maintenance and inspections................................................................................................ 38
8.1 Special safety guidelines.......................................................................................................................... 38
8.2 Measures for environmental protection.................................................................................................... 38
8.3 General points.......................................................................................................................................... 38
8.4 Maintenance and inspection intervals.......................................................................................................38
III
Mounting/operating instructions Gear limit switch Type series HGE • No. 152-00000 F • 10/2017
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