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Structural Concepts SB5735 Series - User Manual

Structural Concepts SB5735 Series
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P/N 54100
SELF-CONTAINED REFRIGERATED
SERVICE / SELF-SERVE UNITS
INSTALLATION &
OPERATING MANUAL
Rev I Date: 3.5.2013
Model SB5735………...34 1/2”L* x 33”D** x 58 7/8”H~
Model SB5754.3924……....54”L* x 33”D** x 58 7/8”H~
Model SB5766.3923..….…66”L* x 33”D** x 58 7/8”H~
Model SB5766.3923A….…66”L* x 33”D** x 58 7/8”H~
Model SB5766.4999…...…66”L* x 33”D** x 58 7/8”H~
Model SB5766.5106..….…66”L* x 33”D** x 58 7/8”H~
* With End Panels
** 47 1/8” With Rear Ledge upright
~ With Adjustable Levelers Extended 1 5/8” Below Base Frame
Certification: NSF-7, CRMA, UL/CSA
I:\Oper Manuals - PUB\Starbucks\SB5735_SB5766-3923A_SB5754-3924_54100.pub
SB5754.3924
SB5766.3923A
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
SB5735
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Summary

Unit Overview, Compliance, and Warnings

Unit Overview and NSF Type Conditions

Merchandiser purpose, temperature, and ambient requirements.

Compliance and General Warnings

Adherence to codes, electrical safety, and operational hazards.

Precautions, Wiring, and Spacing Guidelines

Precautions and Spacing Issues

Important precautions for operation and avoiding adverse conditions.

Wiring Diagram Information

Location and availability of wiring diagrams.

Electrical Safety Precautions

Safety notes regarding GFCI, power cords, and lamps.

Refrigeration Assembly and Case Handling

Removing the Refrigeration Assembly

Step-by-step instructions for removing the refrigeration unit.

Removing the Case from Skid

Procedures for safely removing the case from its shipping skid.

Leveling the Case

How to adjust levelers for proper case positioning.

Start-Up and Operation Procedures

Merchandiser Start-Up Sequence

Steps for powering on and initial operation of the unit.

Set Point and Differential Adjustment

Guidelines for adjusting temperature set points and differentials.

Fluorescent Light Operation

Fluorescent Light Guidelines

Instructions for operating and replacing fluorescent lights.

Security Features

Anti-Theft Grid Installation

Instructions for installing the optional anti-theft grid.

Maintenance and Operation Tasks

Crumb Tray Management

Location, cleaning, and replacement of the crumb tray.

Rear Door Removal and Installation

Procedures for removing and reinstalling rear doors.

Interior Shelving Removal

Steps for removing shelves and associated lighting.

Toe-Kick Panel Maintenance

Toe-Kick Panel Removal and Replacement

Instructions for removing front, rear, and side toe-kick panels.

Service Area Baffle Operation

Service Area Baffle Access and Use

How to access and operate the service area air baffle.

Electrical System Fundamentals

Electrical Access and Connections

Requirements for electrical connections and technician qualifications.

Locating Electrical Leads and Ballasts

How to find and access electrical leads and light ballasts.

Fan Assembly and Temperature Control

Procedures for fan removal and details on temp/defrost controls.

Refrigeration System Fundamentals

Refrigeration Unit Access and Removal

How to access and remove the refrigeration unit.

Servicing by Licensed Contractor

Information on servicing by qualified refrigeration contractors.

Expansion Valve and Refrigeration Installation

Expansion Valve Access

How to access the expansion valve.

Refrigeration Installation Precautions

General precautions during refrigeration unit installation.

Hot Gas Condensate Evaporation System

System Operation Overview

How the hot gas condensate system functions.

Wicking Material Replacement

Procedures for replacing wicking material and indicator light.

Load Level Guidelines for Airflow

Product Placement for Proper Airflow

Guidelines on product stacking to ensure proper airflow.

Serial Label and Technical Information

Serial Label Location and Content

Where to find serial labels and the information they contain.

Illustrated Parts Breakdown (Models SB5766)

Parts Diagram - Main Unit Components

Illustration showing numbered parts of the main unit.

Illustrated Parts Breakdown (Models SB5766 - Continued)

Parts Diagram - Internal and External Components

Illustration showing numbered parts of internal and external components.

Illustrated Parts Breakdown (Models SB5766 - Condenser)

Parts Diagram - Condenser Package Components

Illustration of condenser package parts, similar to model SB5754.3924.

Parts List (Models SB5766)

Component Part Numbers and Descriptions

A comprehensive list of parts with their corresponding numbers.

Illustrated Parts Breakdown (Model SB5735 Condenser)

Condenser Package Components List

List and illustration of parts for the SB5735 condenser package.

Cleaning Schedule for Store Personnel

Daily and Weekly Cleaning Tasks

Daily and weekly cleaning procedures for exterior and interior.

Monthly Cleaning Tasks

Monthly cleaning procedures for decks, inserts, and drain.

Cleaning Schedule for Service Providers

Quarterly Exterior and Interior Cleaning

Quarterly cleaning for condenser coil, under case, and interior components.

Troubleshooting for Store Personnel (Part 1)

Common Store-Level Issues and Checks

Troubleshooting steps for product drying, water on floor, fan noise, and system not operating.

Troubleshooting for Store Personnel (Part 2)

Advanced Store-Level Issues

Troubleshooting for display flashing, temperature issues, and condensing unit.

Troubleshooting for Service Providers (Part 1)

Case Alignment and Water Issues

Diagnosing and resolving case alignment and water on floor problems.

Troubleshooting for Service Providers (Part 2)

Fan Noise, Operation, and Display Issues

Troubleshooting fan noise, fans not working, and blank display issues.

Troubleshooting for Service Providers (Part 3)

Light, Display, Temperature, and Condensing Unit Issues

Diagnosing light, display, temperature, and condensing unit problems.

Troubleshooting: Condensing System

Head Pressure Too High or Too Low

Steps to diagnose and resolve head pressure issues in the condensing system.

Troubleshooting: Evaporator System

Low or High Suction Pressure

Diagnosing and resolving low or high suction pressure issues.

Preventive Maintenance: Honeycomb Air Diffusers

Honeycomb Air Diffuser Removal and Cleaning

Procedures for removing and cleaning honeycomb air diffusers.

Honeycomb Air Diffuser Installation

Steps for correctly installing honeycomb air diffusers.

CAREL Controller Programming

Modifying Setpoint and Parameters

Instructions for changing setpoint, defrost, and other parameters.

Temperature Unit Conversion

How to switch between Fahrenheit and Celsius readings.

Manual Defrost and Auxiliary Output

Activating manual defrost and auxiliary outputs, and resetting alarms.

CAREL Controller User Interface

Display Icons and Operational States

Explanation of icons and their meanings during operation.

Alarm and Signal Summary Table

Table detailing alarm codes, buzzer, reset, and descriptions.

CAREL Controller Operating Parameters

Parameter Table and Default Settings

Table listing parameters, units, types, min/max, and default values.

Quarterly Preventative Maintenance Checklist

Compressor Section Checks

Maintenance tasks for the compressor section.

Condenser Section Checks

Maintenance tasks for the condenser section.

Evaporator Section Checks

Maintenance tasks for the evaporator section.

General Maintenance Checks

General checks including product placement and controller settings.

Service Contact and Limited Warranty

Technical Service Contact Information

Contact details for Structural Concepts Technical Service.

Starbucks Limited Warranty Details

Information on warranty scope, remedies, limitations, and exclusions.

Structural Concepts SB5735 Series Specifications

General IconGeneral
BrandStructural Concepts
ModelSB5735 Series
CategoryCommercial Food Equipment
LanguageEnglish

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