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SuperMax 25 - User Manual

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OWNER’S MANUAL
For SUPERMAX 25 and SUPERMAX 37 (Single Drum);
SUPERMAX 25x2 and SUPERMAX 37x2 (Dual Drum)
SHOWN WITH OPTIONAL CASTERS, 25”
IMPORTANT: BEFORE OPERATING YOUR SUPERMAX, READ THE INSTRUCTIONS IN
THIS MANUAL FOR UNPACKING AND SETTING UP YOUR MACHINE.
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Summary

CAUTION, SAFETY FIRST

Wear eye protection during operation for user safety.

Wear eye protection during operation for user safety.

Feed stock against drum rotation for safe operation.

Feed stock against drum rotation for safe operation.

Keep hands and fingers clear of drum and dust cover.

Keep hands and fingers clear of drum and dust cover.

Keep hands and clothing away from rotating drums.

Keep hands and clothing away from rotating drums.

Operate sander only with all protective guards installed.

Operate sander only with all protective guards installed.

Maintain board control to prevent hazardous kickback.

Maintain board control to prevent hazardous kickback.

Disconnect power before any servicing or adjustment.

Disconnect power before any servicing or adjustment.

MODEL IDENTIFICATION

Model and Serial Number Location

Locate machine's model and serial numbers for reference.

ABOUT THE SUPERMAX SYSTEM

Major Components Overview

Identifies and illustrates the five major components of the SUPERMAX system.

UNPACKING YOUR SUPERMAX

Unpacking and Initial Setup

Guides on unpacking and initial setup steps like installing feet.

Adjusting Table Support Castings

Details loosening set screws on table support castings for proper movement.

Installing the Power Feed Gear Motor

Instructions for installing the power feed gear motor assembly.

Adjusting V-belt Tension

Steps for adjusting the V-belt tension between motor pulleys.

SETTING UP YOUR SUPERMAX

Making Electrical Connections

Details electrical connection requirements for single and three-phase models.

Connecting Dust Collectors

Explains dust collection port requirements and recommended CFM.

SETTING UP YOUR SUPERMAX

Connecting Dust Collectors

Explains dust collection port requirements and recommended CFM.

Checking Machine For Level

Procedures for ensuring the machine is properly leveled.

Checking Drum Alignment

Steps to verify and adjust drum alignment using a thickness gauge.

SETTING UP YOUR SUPERMAX

Adjusting Primary Drum Alignment

Steps for aligning the primary drum using miter gears and table adjustments.

Dual Drum Models: Secondary Drum Alignment

Guides on aligning the secondary drum on dual drum models.

Checking The Conveyor Belt

Guides on checking and adjusting conveyor belt tension and tracking.

SETTING UP YOUR SUPERMAX

Belt Tracking Adjustments

Details how to adjust conveyor belt tracking while it's running.

CHECKING TABLE HEIGHT CONTROLS

Procedures for checking and adjusting table height controls.

MONTHLY MAINTENANCE

Lists recommended monthly maintenance tasks.

WRAPPING ABRASIVE STRIPS

Abrasive Strip Attachment Procedure

Step-by-step guide for properly attaching abrasive strips to the drums.

Sandpaper Cleaning Stick Usage

Instructions on using a sandpaper cleaning stick to extend abrasive life.

OPERATING YOUR SUPERMAX

BASIC OPERATING PROCEDURES

Outlines the fundamental steps for operating the SUPERMAX drum sander.

SETTING THE DEPTH OF CUT

Determining Depth of Cut

Explains factors influencing depth of cut and how to set it.

Secondary Drum Adjustment

Guides on adjusting the secondary drum for dual drum models.

DUAL DRUM GRIT COMBINATIONS & SETTINGS

Grit Combinations and Settings

Provides a chart of suggested grit combinations and rear drum settings.

SELECTING INTELLISAND FEED RATES

Intellisand Control Functionality

Explains how the Intellisand system monitors and adjusts feed rates.

USING THE DEPTH GAUGE

Calibrating the Depth Gauge

Instructions on how to calibrate the depth gauge for accurate readings.

Using The Depth Stop

Details how to set and use the depth stop for consistent thickness.

SELECTING DRUM ABRASIVES

Selecting Abrasive Grits

Guidance on choosing abrasive grits based on stock removal needs.

Selecting Grit Combinations

Advice on selecting grit combinations for dual drum machines.

TIPS FOR MAXIMUM PERFORMANCE

Dust Collection Tips

Recommendations for optimizing dust collection system connections.

Multiple-Piece Sanding Runs

Advice on sanding multiple similar pieces efficiently.

Edge Sanding Best Practices

Tips for proper edge sanding techniques.

Sanding Imperfect Stock

Guidance on sanding stock with warpage or variations.

Face Frames & Raised Panel Doors Sanding

Best practices for sanding face frames and panel doors.

Stock Feeding Angle

Discusses optimal angles for feeding stock into the sander.

TIPS FOR MAXIMUM PERFORMANCE

Stock Feeding Angle Optimization

Further details on optimal feeding angles for stock removal and finish.

Cleaning Abrasive Strips

Instructions on how to clean abrasive strips to prolong their life.

Stretching Abrasive Life

Methods to increase abrasive life, such as reversing strips.

Keeping The Machine Clean

Emphasizes regular cleaning of the machine for optimal performance.

TROUBLESHOOTING YOUR SUPERMAX

TROUBLESHOOTING GUIDE: MOTORS

Lists common motor problems and their solutions for the sander.

TROUBLESHOOTING YOUR SUPERMAX

TROUBLESHOOTING GUIDE: MACHINE (Continued)

Addresses issues related to the machine's components and their resolutions.

TROUBLESHOOTING YOUR SUPERMAX

TROUBLESHOOTING GUIDE: MACHINE (Continued)

Continues troubleshooting machine component issues and their resolutions.

TROUBLESHOOTING YOUR SUPERMAX

TROUBLESHOOTING GUIDE: OPERATIONS

Covers operational problems and provides troubleshooting steps.

TROUBLESHOOTING YOUR SUPERMAX

TROUBLESHOOTING GUIDE: OPERATIONS (Continued)

Continues troubleshooting operational problems and providing solutions.

SERVICING YOUR SUPERMAX

ADJUSTING HEIGHT CONTROLS

Details procedures for adjusting and troubleshooting height controls.

Readjustment Procedure

Step-by-step guide for readjusting height controls for smooth operation.

SERVICING YOUR SUPERMAX

Adjusting Height Controls (Continued)

Further steps for adjusting height controls and miter gear alignment.

ADJUSTING TABLE SUPPORT CASTINGS

Instructions for adjusting table support castings for smooth table movement.

SERVICING YOUR SUPERMAX

Adjusting Table Support Castings (Continued)

Further steps for recentering table support castings on column tubes.

ADJUSTING SANDING DRUMS

Procedures for adjusting and aligning sanding drums.

Primary Drum Alignment

Steps for aligning the primary drum using table height and casting adjustments.

SERVICING YOUR SUPERMAX

Primary Drum Alignment (Continued)

Further steps for aligning the primary drum, including disengaging miter gear.

Secondary Drum Alignment

Guides on aligning the secondary drum using adjustment knobs and indicators.

SERVICING YOUR SUPERMAX

ADJUSTING TENSION ROLLERS

Explains how to adjust tension rollers to eliminate snipe marks.

Tension Roller Pressure Adjustment

Details two methods for adjusting tension roller pressure.

SERVICING YOUR SUPERMAX

REPLACING SANDING DRUMS

Provides steps for safely removing and replacing sanding drums.

Disassembly Procedure

Step-by-step guide for disassembling components to replace drums.

SERVICING YOUR SUPERMAX

Reassembly Procedure

Steps for reassembling the unit after replacing sanding drums.

SERVICING YOUR SUPERMAX

REPLACING CONVEYOR BELTS

Outlines the process for removing and replacing the conveyor belt assembly.

Conveyor Belt Alignment Check

Steps to check roller alignment for proper conveyor belt tracking.

SERVICING YOUR SUPERMAX

REPLACING V-BELT

Details the procedure for changing the V-belt on the machine.

V-Belt Removal

Step-by-step guide for removing the V-belt.

Machine Reassembly

Steps for reassembling the unit after V-belt replacement.

SERVICING YOUR SUPERMAX

ROTATING;REPLACING DRUM BEARINGS

Explains how to rotate or replace the drum bearings.

Rotating Bearings

Procedure for rotating bearings to potentially resolve clicking noises.

Disassembly Procedure

Steps for disassembling components to access drum bearings.

SERVICING YOUR SUPERMAX

Bearing Replacement (Left Side)

Steps for replacing drum bearings on the left (outboard) side.

Bearing Replacement (Right Side)

Steps for replacing drum bearings on the right (inboard) side.

SERVICING YOUR SUPERMAX

Bearing Replacement (Right Side) (Continued)

Further steps for right-side bearing replacement and checks.

Reassembly Procedure

Steps for reassembling after drum bearing replacement.

SERVICING YOUR SUPERMAX

REPLACING ELECTRICAL COMPONENTS

Guides on replacing Intellisand control, switches, or motors.

Replacing the Intellisand control

Specific steps for replacing the Intellisand controller unit.

Replacing the on-off switch

Instructions for replacing the main on/off switch.

Replacing the gear motor

Steps for replacing the conveyor gear motor.

SUPERMAX TECHNICAL DATA

SUPERMAX SPECIFICATIONS

Lists the technical specifications for SUPERMAX models.

SUPERMAX STAND ASSEMBLY PARTS LIST

Part Number Details

Detailed list of parts for the SUPERMAX stand assembly with part numbers.

SUPERMAX SINGLE DRUM HEAD ASSEMBLY PARTS LIST

Part Number Details

Detailed list of parts for the single drum head assembly with part numbers.

SUPERMAX DUAL DRUM HEAD ASSEMBLY PARTS LIST

Part Number Details

Detailed list of parts for the dual drum head assembly with part numbers.

SUPERMAX DUAL DRUM HEAD ASSEMBLY PARTS LIST (Contd)

Part Number Details

Continuation of parts list for dual drum head assembly.

SUPERMAX CONVEYOR & MOTOR PARTS LIST

Part Number Details

Detailed list of parts for the conveyor and motor assembly.

SUPERMAX CONVEYOR & MOTOR PARTS LIST (Contd.)

Part Number Details

Continuation of parts list for conveyor and motor assembly.

SUPERMAX TECHNICAL DATA

SUPERMAX OPTIONS

Lists optional accessories like casters and storage systems.

ABRASIVES

Information on abrasive types, pre-marked, and pre-cut options.

SUPERMAX POWER FEED CONVEYOR BELTS

Details available types of conveyor belts for power feed beds.

IMPORTANT SAFETY INFORMATION

Safe Sanding Operation Guidelines

Lists essential guidelines for safe operation of the sanding machine.

Modifications and Warranty

Warns against modifying the machine and its effect on warranty.

Customer Service Contact

Provides contact information for customer service and questions.

SuperMax 25 Specifications

General IconGeneral
BrandSuperMax
Model25
CategorySander
LanguageEnglish

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