SYM 8. V-BELT DRIVING SYSTEM/KICK STARTER ARM
8-3
LEFT CRANKCASE COVER
Left crankcase cover removal
Remove air cleaner. (2 bolts)
Remove kick starter arm. (1 bolt)
Loosen vent strap on the front-left side of
cover, and then remove the vent.
Remove engine left-side cover (8 bolts).
KICK STARTER ARM
Disassembly
Remove the return spring plate (1 bolt), and
remove return spring, starter shaft.
Remove driving gear, friction spring and
washer.
Inspection
Check if starter shaft, driving gear, socket
and bearing hole for wear or damage.
Replace it with new one if necessary.
Check the return spring and friction spring for
spring force or damaged. Replace it with
one if poor parts found.
Reassembly
Apply with some specified grease on the
gear, socket, shaft.
Install the friction spring of driving gear onto
convex part of the case.
Install socket, return spring and starter shaft
as diagram shown.
Install kick starter arm temporary.
Rotate the lever and then align driving gear
with width-tooth on the starter shaft.
Install thrust washer and socket onto starter
shaft.
Installation of the left crankcase
cover
Install the left crankcase cover. (8 bolts)
Install front vent tube of left cover and tighten
the strap.
Install kick starter arm. (1 bolt)
Tighten the air cleaner. (2 bolts)
Install the air cleaner. (6 bolts)
Starter shaft
Return spring
Friction spring
Driving gear
driving gear
starter shaft gear
air cleaner lock nut
kick starter arm
kick starter arm
Kick starter arm
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