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Sym Fiddle 50 - User Manual

Sym Fiddle 50
152 pages
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SERVICE MANUAL
FORWARD
HOW TO USE THIS MANUAL
CONTENTS
MECHANISM ILLUSTRATIONS

Table of Contents

Questions and Answers

Sym Fiddle 50 Specifications

General IconGeneral
Displacement49.5 cc
Cooling SystemAir-cooled
Fuel SystemCarburetor
Front SuspensionTelescopic Fork
Front BrakeDisc
Rear BrakeDrum
Fuel Capacity6.5 liters
Dry Weight95 kg
Engine Type4-Stroke
TransmissionCVT

Summary

Forward

How to Use This Manual

Model Illustration

1. General Information

Symbols and Marks

Explains warning symbols and service marks used in the manual.

General Safety

Details safety precautions for operating and maintaining the scooter.

Service Precautions

Outlines essential procedures and advice for service work.

Specifications

Lists technical specifications for the Fiddle 50 scooter.

Torque Values

Provides standard torque specifications for various engine and frame bolts.

Cables and Harness Routing

Guides on proper routing of electrical wires and cables for safety.

Troubleshooting

Offers solutions for common engine starting and running issues.

2. Service Maintenance Information

Periodical Maintenance Schedule

Outlines recommended maintenance intervals and checks.

Air Cleaner

Instructions for cleaning and replacing the air cleaner element.

Fuel Filter

Procedure for replacing the fuel filter.

Tire

Guidelines for checking and maintaining tire pressure and condition.

Battery

Steps for battery removal, installation, and voltage check.

Steering System

Procedures for inspecting and adjusting the steering system.

Suspension

Guidance on checking front and rear suspension components.

Spark Plug

Steps for inspecting, measuring gap, and replacing the spark plug.

Ignition Timing

Explains how to check and verify ignition timing.

Headlight Adjustment

Details on how to adjust the scooter's headlight beam.

3. Lubrication System

Lubrication System Diagram

Visual representation of the lubrication system components.

Precautions in Operation

Important safety and handling instructions for lubrication.

Lubricant

Specifies the recommended oil type and capacity for the lubrication system.

Trouble Shooting

Lists common problems and their probable causes related to lubrication.

Oil Pump Removal

Step-by-step instructions for removing the oil pump.

Oil Pump Installation

Procedure for installing the oil pump correctly.

Oil Pump;Oil Tube Air Bleeding

Guide on bleeding air from the oil pump and tubes.

Oil Tank

Instructions for the removal and installation of the oil tank.

4. Engine Removal

Maintenance Information

Details parts requiring engine removal and related bolt torque values.

Engine Removal

Step-by-step guide for safely removing the engine from the scooter.

Engine Installation

Procedures and torque values for reinstalling the engine.

5. Cylinder Head;Cylinder;Piston

Maintenance Information

Precautions, specifications, and torque values for cylinder components.

Troubleshooting

Diagnoses and solutions for compression issues and noises.

Cylinder Head

Procedures for removing, cleaning, and installing the cylinder head.

Cylinder;Piston

Steps for removing, inspecting, and installing cylinder and piston components.

Piston Ring Inspection

How to measure piston ring end gap and check mating condition.

Connecting Rod Inspection

Inspecting the connecting rod small end and clearance.

6. Alternator

Maintenance Information

Precautions, torque values, tools, and coil resistance for the alternator.

Alternator Removal

Step-by-step guide for removing the alternator assembly.

Alternator Installation

Procedures for installing the alternator assembly and checking timing.

7. “V” Type Belt Drive System;Kick-Starter

Maintenance Information

Precautions, specifications, and torque values for the drive system.

Trouble Shooting

Diagnoses issues like inability to move or poor performance.

Left Crankcase Cover

Procedures for removing and inspecting the left crankcase cover.

Drive Belt

Steps for removing, inspecting, and installing the drive belt.

Movable Drive Face

Instructions for removing, inspecting, and installing the movable drive face.

Clutch;Driven Pulley

Procedures for disassembly, inspection, and installation of clutch/pulley.

Clutch Block Replacement

Steps for replacing clutch weights and springs.

8. Final Driving Mechanism

Maintenance Information

Lists gear oil usage, recommended oil, and special tools.

Troubleshooting

Diagnoses problems like inability to move, noise, and oil leaks.

Disassembly of Final Driving Mechanism

Step-by-step guide for disassembling the final drive.

Inspection of Final Driving Mechanism

How to check for wear or damage in final drive components.

Bearing Replacement

Guidance on replacing bearings using special tools.

Re-Assembly of Final Driving Mechanism

Procedures for reassembling the final drive with special tools.

9. Crankcase;Crankshaft

Maintenance Information

Details components to remove before crankcase disassembly.

Troubleshooting

Diagnoses engine noise issues related to bearings and connecting rods.

Crankcase Disassembly

Steps for disassembling the crankcase.

Crankshaft Removal

Procedures for removing the crankshaft and its oil seals.

Crankshaft Inspection

How to measure clearances and run-out of the crankshaft.

Crankcase Installation

Steps for cleaning and installing bearings and crankshaft.

10. Fuel System

Maintenance Information

Precautions, specifications, and troubleshooting for the fuel system.

Troubleshooting

Diagnoses fuel system issues like engine start failure and stalling.

Throttle Valve

Procedures for removing, inspecting, and installing the throttle valve.

Carburetor Removal

Steps for removing the carburetor.

Auto By-Starter

Inspection and testing of the auto by-starter.

Float;Float Valve;Jet

Instructions for removing and installing float, valve, and jets.

Float Level Inspection

How to measure and adjust the float fuel level.

Carburetor Installation

Steps for installing the carburetor and related adjustments.

Reed Valve

Procedures for removing, inspecting, and installing the reed valve.

Fuel Pump

Inspection and replacement of the fuel pump.

Air Cleaner

Instructions for removing and installing the air cleaner.

11. Brake System

Front Drum Brake System

Overview of the front drum brake components.

Rear Drum Brake System

Overview of the rear drum brake components.

Maintenance Information

Precautions, specifications, and torque values for brake system.

Troubleshooting

Diagnoses common brake issues for disc and drum brakes.

Drum Brake

Procedures for inspecting and removing drum brake components.

12. Body Cover

Body Overview

Exploded view of all body cover parts.

Maintenance Information

General precautions for body cover disassembly and assembly.

Side Covers

Instructions for removing and installing side covers.

Luggage Box

Steps for removing and installing the luggage box.

Body Cover

Procedures for removing and installing main body covers.

Front Cover

Instructions for removing and installing the front cover.

Floor Panel

Procedures for removing and installing the floor panel.

Front Fender

Instructions for removing and installing the front fender.

Front Inner Box

Steps for removing and installing the front inner box.

Under Cover

Procedures for removing and installing the under cover.

Rear Fender

Instructions for removing and installing the rear fender.

13. Steering;Front Wheel;Suspension

Maintenance Information

Specifications, torque values, and special tools for steering and suspension.

Troubleshooting

Diagnoses issues with steering, wheel wobble, and cushion performance.

Steering Handle

Procedures for removing and installing the steering handle.

Front Wheel

Steps for removing, inspecting, and installing the front wheel.

Front Cushion

Instructions for removing and installing the front suspension cushion.

Front Fork

Procedures for removing and installing the front fork and bearings.

14. Rear Wheel;Suspension

Maintenance Information

Specifications and torque values for rear wheel and suspension.

Troubleshooting

Diagnoses rear wheel wobbling, soft cushion, and brake issues.

Rear Wheel

Steps for removing, inspecting, and replacing the rear wheel hub.

Rear Cushion

Instructions for removing and installing the rear suspension cushion.

15. Electrical Equipment

Maintenance Information

Precautions, charging system, and ignition system specifications.

Troubleshooting

Diagnoses electrical issues like no voltage, no spark, and starter problems.

Battery

Procedures for battery removal, installation, voltage check, and charging.

Charging System

Inspection of current leakage and charging voltage.

Ignition System

Details the ignition system diagram and coil inspection.

Starting System

Inspection and replacement of starter relay and pinion.

Oil Level Switch

Troubleshooting and installation of the oil level switch.

Fuel Unit

Removal, installation, and inspection of the fuel unit.

Switch; Horn

Continuity checks for main, handle, and horn switches.

Bulb Replacement

Steps for replacing headlight, winker, tail, and brake light bulbs.

16. Electrical Diagram

Electrical Diagram

Wiring diagram showing the electrical system of the scooter.

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