Inspection plan
Work to be carried out by trained specialist dealer personnel
O = Checking, maintenance
X = Replace
Operating hours
min
2x
min
1x
Perform work with machine at operating temperature
after
100
every
500
every
1000
every
2000
year-
ly
year-
ly
1 Check machine for presence of machine-specific
operating instructions
O O
2 Change the engine oil X X
3 Change the engine oil filter X X
4 Drain water from the fuel tank O O O
5 Replace the fuel filter X X
6 Clean fuel pump, sieve filter O
7 Check air intake O O
8 Replace main air filter cartridge according to the service
indicator
X
9 Replace the air filter safety cartridge as required
1)
10 Clean cooling fins on hydraulic oil cooler O O O
The cleaning intervals should be
shortened if there is high exposure to dust.
11 Clean cooling fins on engine oil cooler O O O
The cleaning intervals should be
shortened if there is high exposure to dust.
12
Check antifreeze level in coolant O
13
Change coolant as required
1)
14 Check V-belt tension O O
15 Check engine mount and pump attachment O O
16 Check engine speed setting, upper and lower idle
speeds
O O
17 Check valve lash of engine and adjust if necessary
1x every 500 OH and as required
18 Check injection valves O
19 Check or replace the fuel leakage oil lines O X
1)
20 Replace toothed belt
3)
21 Check crankcase breather in valve cover O
22 Check acid level and battery connections O O
23 Check condition of tires, tire pressure and fastening
of wheel nuts
O O
24 Check fastening of axles and propeller shaft O O
25 Check bearing bushings and bolts of work
equipment and replace if necessary
O O
26 Check bushings and bolts of the articulation and the
articulated steering and replace if necessary
O O
27 Check that door catches function perfectly, and
replace if necessary
O O
O = Checking, maintenance
X = Replace
Operating hours
min
2x
min
1x
Perform work with machine at operating temperature
after
100
every
500
every
1000
every
2000
year-
ly
year-
ly
28 Clean or replace the dust filter for cab ventilation O X X
29 Check electrical indicating and warning elements as
well as lighting equipment.
O O
30 Check smooth running of operator controls and
adjust if necessary
O O
31 Check tightness of all pipes, hoses, control valves,
hydraulic pumps, cylinders, etc.
O O
When tightening hose and pipe
connections, screw-in couplings must be
locked to prevent rotation.
32 Check or change hydraulic oil O O X
2)
X
33 Replace insert of hydraulic oil return suction filter X X X
34 Replace the breathing filter X X
35 Check function of brakes, replace brake oil O O X X
36 Bleed brake O O
37 Differential of rear axle with transmission / option:
manual transmission, oil check and/or oil change
X O X X
38 Differential - front axle oil: check or oil change resp. X O X X
39 Wheel hubs of front and rear axles: oil check or oil
change
X O X X
40 Lubricate the machine according to overview of
lubricating points
O O
41 Check function, condition and completeness of
safety equipment
O O
42 Hydraulic function check with function pressure test O O
43 Test run and test work O O
44 Sign inspection card and return to manufacturer O O
4)
1) at least every 2 years
2) Extension of oil change intervals according to oil sample analysis and laboratory report
For further information see Operating Instructions
3) every 5 years or 3,000 running hours
4) under warranty
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