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Talius Rollshutter User Manual

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Rollshutter Installation Instructions, 1
©Copyright TALIUS
Rollshutter Installation Guide
If nothing else, at least read this page
The source of most problems is related to the installation rather than the product. It is essential to follow the
installation guidelines. We urge installers to take the time now to read the instructions and avoid costly, time-
consuming problems later. It is only necessary to read through a small fraction of this booklet as it covers all types of
Rollshutter installations. At the beginning of each section the booklet will point out if the section can be skipped.
We hope that this installation guide is easy to use. Should you discover an error or an omission please tell us about it.
Parts and options change continually so we are updating all the time.
Should you require any support or have any questions, please call us from site: 800-665-5550
(M-F 8am to 4:30pm PST)
We thank you for putting your trust in us.
Sincerely,
Your Talius Customer Service Team
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Talius Rollshutter Specifications

General IconGeneral
BrandTalius
ModelRollshutter
CategoryIndoor Furnishing
LanguageEnglish

Summary

Section 1: Opening Criteria

Opening Criteria Details

Ensures the opening is square and level for proper Rollshutter mounting.

Section 2: Mounting Methods

Face of Wall Mounting

Describes how to mount the Rollshutter unit against the opening on the face of the wall.

Between Jamb, Under Lintel Mounting

Details mounting the Rollshutter inside an opening, between jambs, or under a lintel.

Section 3: Through Wall Operator Applications

Tape Operator Exit Hole

Instructions for drilling exit holes for tape operator control through a wall.

Crank Rod Operator Exit Hole

Guidelines for drilling exit holes for crank rod operator controls through a wall.

Motor Operator Power Cable Hole

Details drilling exit holes for power cables of motor operators through a wall.

Section 4: Pre-Drilling Guide Rails

Guide Rail Drilling Specifications

Specifies hole sizes and spacing for drilling guide rails for secure fastening.

Section 5: Mounting Rails and Panel Box

Guide Rail Mounting Procedure

Instructions for sliding panel box endplates into guide rails and securing them.

Panel Box Mounting Procedure

Securing the panel box to the mounting surface using screws and possibly washers.

Parts Overview

Rollshutter Component Identification

Identifies and labels the various components of the rollshutter assembly.

Guide Rail Types

PRO GUIDE RAIL Specifications

Details the specifications and usage of the PRO GUIDE RAIL.

SAFE GUIDE RAIL Specifications

Details the specifications and usage of the SAFE GUIDE RAIL.

PRO-40 GUIDE RAIL Specifications

Details the specifications and usage of the PRO-40 GUIDE RAIL.

SAFE-40 GUIDE RAIL Specifications

Details the specifications and usage of the SAFE-40 GUIDE RAIL.

SV-66 GUIDE RAILS Specifications

Details the specifications and usage of the SV-66 GUIDE RAILS.

SV-75 GUIDE RAILS Specifications

Details the specifications and usage of the SV-75 GUIDE RAILS.

Section 6: Installing the Operator

Tape Operator Installation

Instructions for installing the tape operator, including feeding the tape and securing the roller guide.

Pull Tape Operator Sizing

Explains the two sizes of pull tape operators and advice on choosing the correct one.

Crank Rod Operator Installation

Instructions for installing the crank rod operator, including universal joint and rod attachment.

Crank Rod Operator Gear Test

Test to determine the type of gear in the panel box and its limit mechanism.

Motor Operator Installation Notes

Important notes on motor operators, electrical requirements, and switching systems.

Motor Operator with Manual Override

Installing the motor operator with manual override, including hook-up and shaft securing.

Motor Operator Lower Limit Setting

Procedure for setting the motor's lower limit by testing its stopping point.

Section 7: Hanger Installation

Steel Hanger Attachment

Instructions for sliding T-shaped metal hangers onto the curtain's top profile.

Hanger Lock Attachment

Instructions for sliding Talius hanger locks onto the top profile of the rollshutter curtain.

Section 8: Stopper Installation

Concealed Stoppers with Swivel Head

How to insert concealed stoppers with swivel heads into the bottom profile.

Concealed Stoppers with Fixed Head

Note that concealed stoppers with fixed heads are installed later (Section 11).

Surface Stoppers Installation

Instructions for drilling holes and installing surface stoppers.

Section 9: Loading Curtain into Guide Rails

Curtain Loading Procedure

Sliding the rollshutter curtain into the guide rails, with tips on shaft protection and sill installation.

Section 10: Attaching Curtain to Shaft

Spring-Loaded Operation: Pre-loading

Pre-loading the spring for spring-loaded units before attaching hangers.

Non-Spring Loaded Operation: Hanger Attachment

Attaching hangers to the shaft for non-spring loaded rollshutters.

Steel Hangers to Shaft

Bending and sliding steel hangers onto the shaft's slots for secure attachment.

Hanger Locks to Shaft

Attaching hanger locks and rings to the shaft, ensuring correct orientation and tightening.

Section 11: Activating Rollshutter Stoppers

Swivel Head Stoppers Activation

Activating concealed stoppers with swivel heads using a screwdriver.

Fixed Head Stoppers Insertion

Three methods for inserting concealed stoppers with fixed heads.

Surface Stoppers Attachment

Attaching surface stoppers using supplied bolts and washers in pre-drilled locations.

Section 12: Sill Installation

Sill Installation Procedure

Installing L-sill or U-sill below or between rails, with screw spacing and weep holes for U-sill.

Section 13: Limit Setting for Motorized Operators

Somfy RTS Motors: Upper Limit Adjustment

Steps to adjust the upper limit position for Somfy RTS motors using the transmitter.

Somfy RTS Motors: Lower Limit Adjustment

Steps to adjust the lower limit position for Somfy RTS motors using the transmitter.

Elero Standard Limit Motors Adjustment

Instructions for adjusting limit switches on Elero standard motors, with warnings.

Identifying Limit Switches on Motors

How to locate and identify the internal limit switches on tubular motors.

Determining Shaft Rotation Direction

Guidance on determining shaft rotation direction ('up' or 'down') for limit setting.

Turnable Limit Switch Operation

Explanation of limit switch arrows and their correspondence to shaft rotation.

Lower Limit Setting Procedure

Detailed steps for setting the lower limit, including troubleshooting.

Upper Limit Setting Procedure

Detailed steps for setting the upper limit, including troubleshooting.

Somfy Standard Limit Setting Steps

Step-by-step guide for setting UP and DOWN limits for Somfy standard motors.

Motor Limit Button Location

Information on locating hidden limit adjustment buttons and using Talius brackets.

Contact Sensing (CS) Motors Explained

Operation and benefits of CS motors, which use contact sensing instead of limit switches.

CS Motor Initial Setup and Testing

Procedures to ensure stoppers are installed and to perform initial motor shut-off tests.

CS Motor Operational Features

Key features of CS motors, including obstacle detection and multi-motor hook-up.

Changing CS Motor Memory Settings

Steps to reset or change the CS motor's memory for down limit settings.

General Motor Limit Setting Notes

General advice on limit setting and potential adjustments for all motor types.

Troubleshooting: Motor Stops Unexpectedly

Troubleshooting guide for motors that stop unexpectedly or won't move.

Troubleshooting: Limit Switch Position Drift

Explains persistent limit switch position changes and when motor replacement is needed.

Troubleshooting: Motor Grinding or Chattering

Diagnosing grinding or chattering sounds, often due to multi-motor hook-up issues.

Section 14: Locks

Manual Sliding Lock Bar Installation

Instructions for activating manual slide locks and common issues with their installation.

Centre Key Lock Installation

Information on operating centre key locks and potential installation problems.

Centre Key Lock Spacing Issues

Troubleshooting guide for centre key locks not locking, possibly due to guide rail spacing.

Section 15: Finishing Touches

Protective Covers and Panel Box Lid

Removing protective foils and attaching the panel box lid with screws.

PVC Screw Caps Installation

Inserting PVC screw caps over mounting holes in guide rails.

Caulking and Final Cleaning

Caulking around the panel box and rails, and general cleaning of the unit.

Warranty Registration

Registering Your Rollshutter Warranty

Instructions for customers to register their warranty online via the Talius website.

Appendix A: Safe Rail Servicing

Safe Rail Disassembly Procedure

Step-by-step guide on how to disassemble the two-part safe rail for servicing.