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Technogym Glidex 600 XTPRO - User Manual

Technogym Glidex 600 XTPRO
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SERVICE & MAINTENANCE MANUAL
REV. 1.1

Table of Contents

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Summary

General Notices

1.1. Introduction

Document is for Technogym Service technicians for repairs and maintenance.

1.2. Recommendations

Steps for planning repair procedures: evaluate, diagnose, plan, access component.

1.3. General Rules for Repair Procedures

Rules for repair: mark parts, use original spares, use special tools, consult newsletters.

Technical Characteristics

2.1. Mechanical Characteristics

Width, length, height, and weight of the machine.

2.2. Electrical Characteristics

Mains voltage, frequency, consumption, and fuses.

2.3. Ambient Specifications

Operating and storage temperature and humidity conditions.

2.4. Conformity to Regulations

Machine conformity to European and USA directives.

2.5. Wiring Diagram with Non-Coded Receiver

Diagram showing connections for non-coded receiver.

2.5.1. Connectors

Details of connectors for patch cables, CPU board, RJ45-RS232, power supply, etc.

2.5.2. Wiring

Wiring details for internal connecting cables and power supply cables.

2.6. Wiring Diagram with Coded Receiver

Diagram showing connections for coded receiver.

Principles of Operation

3.1. Block Diagram

Overall block diagram of the machine's components and their interactions.

3.1.1. Display

Description of the display unit and its components.

3.1.2. Cardio Receiver

Function and types (non-coded, coded) of the cardio receiver.

3.1.2. Cardio Transmitter

Function and types (non-coded, coded) of the cardio transmitter.

3.1.3. HS Interface Board

Function of the HS interface board for hand sensors.

3.1.4. RJ45-RS232 Board

Function of the RJ45-RS232 board for external connections.

3.1.5. Power Supply

Function of the power supply unit.

3.1.6. Alternator Interface Board

Function of the alternator interface board.

3.1.7. Alternator

Function of the alternator for resistance and RPM signal generation.

3.1.8. Power Resistor

Function of the power resistor for dissipating energy.

3.2. Alternator Control

How the machine controls workout difficulty via the alternator.

3.2.3. The Control Signals

Description of excitation signal (PFM, Ve) and voltage across resistor (Vr).

Accessories

4.1. Connecting to the TGS

How to connect the machine to the Technogym System via TGS reader.

4.2. Connecting to the Cardio Theater

How to connect the machine to the Cardio Theater unit.

Installation Instructions

5.1. Specifications and Requirements

Requirements for correct machine installation: surface, environment, power.

5.2. Installation

Step-by-step procedure for installing the machine.

5.3. First Power-On

Procedure for turning on the machine for the first time and performing checks.

Troubleshooting

6.1. The Display Does Not Illuminate

Troubleshooting flowchart for display not illuminating.

6.2. There is No Resistance

Troubleshooting for lack of resistance: speed signal, excitation circuit, overheating.

6.3. The Resistance Is Incorrect

Troubleshooting for incorrect resistance: excitation signal or power resistor issues.

6.4. The SPM Value Is Incorrect

Troubleshooting for incorrect SPM value, related to RPM signal from alternator.

6.5. There Is No Heart Rate Signal

Troubleshooting for no heart rate signal: telemetric receiver or hand sensor issues.

6.6. The Telemetric Heart Rate Signal Is Incorrect

Troubleshooting for incorrect telemetric heart rate signal due to noise.

Disassembly of Components

7.1. Disassembling the Display

Procedure to remove the display unit from the machine.

7.2. Disassembling the EPROM

Procedure to remove and reassemble the EPROM chip from the display.

7.3. Disassembling the CPU Board

Procedure to remove and reassemble the CPU board from the display.

7.4. Disassembling the Keyboard

Procedure to detach and attach the keyboard from the display unit.

7.5. Disassembling the Cardio Receiver

Procedure to remove and reassemble the cardio receiver unit.

7.6. Disassembling the Levers

Procedure to remove and reassemble the levers.

7.7. Disassembling the Upright Guard

Procedure to remove and reassemble the upright guard.

7.8. Disassembling the Frame Guards

Procedure to remove and reassemble the frame guards.

7.9. Disassembling the Handlebar

Procedure to remove and reassemble the handlebar.

7.10. Disassembling the Electronic Circuit Boards

Procedure to disassemble power supply and alternator interface boards.

7.11. Disassembling the HS Interface Board

Procedure to remove and reassemble the HS interface board.

7.12. Disassembling the Hand Sensors

Procedure to remove and disconnect the hand sensors.

7.13. Disassembling the Alternator

Procedure to remove and reassemble the alternator.

7.14. Disassembling the Belt

Procedure to remove and reassemble the drive belt.

7.15. Disassembling the Rear Cover

Procedure to remove and reassemble the rear cover.

7.16. Disassembling the Pedal Lever Group

Procedure to disassemble the pedal lever group.

7.17. Disassembling the Pedals Group

Procedure to disassemble the pedals group.

7.18. Disassembling the Pedal Wheel Track

Procedure to remove and reinstall the pedal wheel track.

7.19. Disassembling the Pedal Wheels

Procedure to remove and reinstall the pedal wheels.

7.20. Disassembling the Flywheels

Procedure to disassemble and reassemble the flywheels.

7.21. Disassembling the Alternator Brushes

Procedure to disassemble and reassemble the alternator brushes.

Adjustments

8.1. Belt Alignment

Procedure for adjusting the belt alignment.

8.2. Belt Tension

Procedure for adjusting the belt tension.

8.3. Wear of Alternator Brushes

Inspection and maintenance for alternator brush wear.

Configuring the Machine

9.1. User Setting Parameters

Changing user settings like language, measurement system, and time.

9.1.1. Language Used

Procedure to select the display language.

9.1.2. Measurement System

Procedure to select the measurement system (metric or imperial).

9.1.3. Maximum Time

Setting the maximum exercise time.

9.1.4. Activating the “+” and “-” Keys

Enabling/disabling +/- keys for heart rate modification in CPR mode.

9.1.5. Disabling the Function Keys

Disabling function keys for TGS portable memory use.

9.1.6. Enabling the ENTER Key

Enabling the ENTER key for increasing exercise time.

9.1.7. Setting the Priority

Setting priority for chest band or hand sensor heart rate input.

9.2. Technical Setting Parameters

Changing technical settings like lever system type and sensor usage.

9.2.1. Type of Lever System

Procedure to set the type of lever system (fixed or movable).

9.2.2. Enabling Use of the Hand Sensor

Enabling or disabling the hand sensor for heart rate acquisition.

9.2.3. Enabling the Display Mode

Enabling or disabling the automatic scrolling display mode.

9.3. Maintenance Information

Accessing and viewing equipment operating hours.

9.3.1. Hours On

Viewing the number of hours the machine has been turned on.

9.3.2. Hours of Use

Viewing the number of hours the machine has been operating.

9.4. Changing the Maintenance Information

Procedure to set maintenance information like hours on and hours of use.

Scheduled Maintenance

10.1. External Cleaning Operations

External cleaning procedures for machine hygiene.

10.1.1. Setting Up the Operation

Steps to prepare for external cleaning.

10.1.2. Cleaning Operations

Instructions for cleaning the machine's exterior.

10.2. Routine Maintenance Operations

Internal cleaning procedures for machine maintenance.

10.2.1. Setting Up the Operation

Steps to prepare for internal cleaning.

10.2.2. Cleaning Operations

Instructions for vacuuming the interior and cleaning guideways.

10.3. Special Maintenance Operations

Advanced maintenance by qualified technicians: checks and procedures.

10.3.1. Setting Up the Operation

Steps to prepare for special maintenance.

10.3.2. Checking the Working Conditions

Checking power connection, cascade limits, and earth connection.

10.3.3. Checking the Wiring and Connections

Checking cable condition, continuity, isolation, and fuses.

10.3.4. Checking the Display

Checking keyboard keys, LEDs, and buzzer operation.

10.3.5. Checking the Wear of the Rubber Handlebar Cover

Checking and replacing worn handlebar and lever covers.

10.3.6. Checking the State of Wear of the Alternator Belt

Checking belt wear, tension, and alignment.

10.3.7. Lubricating the Lever Group

Lubricating lever group bearings, joints, and checking shock absorbers.

10.3.8. Checking the Operation of the Cardio Receiver

Checking cardio receiver operation with a separate monitor and simulator.

10.3.9. Checking the Operation of the Hand Sensor Receiver

Checking hand sensor operation with a separate meter.

10.3.10. Checking the Resistance Setting

Checking resistance variation with difficulty level changes.

10.3.11. Checking the Noise of the Brushes

Checking alternator brushes for noise and wear.

Appendix

11.1. Technical Notes on Cardio Receivers

Information on Technogym's use of Polar technology for heart rate measurement.

11.1.1. Type of ASIC

Details on different ASIC models (MAS, FTC, HRRE) and their reception ranges.

11.1.2. Presence of Electromagnetic Fields

Impact of electromagnetic fields on receiver operation and potential solutions.

11.1.3. Reducing Receiver Sensitivity

Techniques to reduce receiver sensitivity to mitigate interference.

11.1.4. Mechanical Vibrations

How mechanical vibrations can affect the receiver and how to mitigate them.

11.1.5. Position of the Receiver

Guidelines for optimal positioning of the receiver for accurate reception.

11.1.6. Routing of Cables

Importance of proper cable routing to prevent interference.

11.2. Personal Coded Device

Information on the Personal Coded Device (PCD) technology for heart rate receivers.

11.2.1. Operating Modes

Explanation of operating modes with coded and standard straps/receivers.

Technogym Glidex 600 XTPRO Specifications

General IconGeneral
BrandTechnogym
ModelGlidex 600 XTPRO
CategoryFitness Equipment
LanguageEnglish

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