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Thomas NOMARK 65/99 - User Manual

Thomas NOMARK 65/99
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NOMARK 65/99
Zone Industrielle, 3
ème
Rue
B. 6040 JUMET
Tél. : +32 (0)71.91.97.60
Fax : +32 (0)71.91.96.71
www.thomas-welding.com
Manuel NOMARK_65_99_Anglais_01.doc
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Summary

FOREWORD

GUARANTEE

Introduction

General Information

Overview of the operating instructions and safety guidelines for the stud welding system.

Safety Information

Details on personnel training, PPE, and workplace safety measures for operating the welding system.

Features of the Stud Welding System

Highlights the system's easy operation, safety design according to EU regulations, and robust construction.

Components of the Stud Welding System

Identifies the main parts of the system: power unit, welding gun, ground cable, and chuck.

Functional Principle of the Stud Welding System

Stud Welding Gun C0

Field of Application for C0 Gun

Details the suitable materials and applications for the C0 contact welding gun.

Method for C0 Gun Operation

Describes the step-by-step procedure for using the C0 welding gun to weld studs.

Stud Welding Gun C1

Field of Application for C1 Gun

Details the suitable materials and applications for the C1 contact welding gun.

Method for C1 Gun Operation

Describes the step-by-step procedure for using the C1 welding gun to weld studs.

Meaning and Description of Symbols

Connection Sockets

Explains the function of the control cable socket, welding cable socket, and earth cable socket.

Indicators and Operating Elements

Details the LED display, main switch, charging voltage regulator, and status indicators.

Other Descriptions

Welding Elements (Studs)

Types and Conditions for Welding Elements

Lists different welding elements and conditions for their use, including diameter and length limits.

Material Combinations

Angle Bracket

Bending Device

Chucks (Standard)

Chucks (for Insulation Pins)

Chuck Extension

Welding on Centre Punches

Work Safety and Rights

Safety Symbols

Explains the meaning of warning signs (Danger, Warning, Caution, Note) used in the manual.

Safety Information

Covers general safety measures, personnel training, and personal protective equipment (PPE).

Proper Use

Guarantee and Liability

Declaration of Conformity

Delivery and Installation

Extent of Delivery

Lists the components and accessories included with the NOMARK 65/99 power unit.

Receiving Inspection

Specifies checks for damage and completeness upon delivery of the power unit.

Storage

Provides guidelines for storing the power unit to preserve capacitor lifetime.

Transport

Advises on safely transporting the power unit using the provided carrying handle.

Place of Use

Erection

Power Connection

Operation

Connections of the Power Unit

Explains how to connect the welding gun, earth cable, and power supply to the unit.

Chuck Preparation

Guides the user through selecting and adjusting the chuck for the welding element.

Tips for Good Welding Results

Work Procedure During Welding

Testing the Weld

Visual Inspection

Describes how to visually assess the weld bead for form, size, and appearance.

Impact Bending Test

Explains the procedure for performing an impact bending test to check weld quality.

Maintenance

Troubleshooting

Provides guidance on identifying and resolving malfunctions using indicators and error codes.

Technical Specifications

Explosion View of NOMARK 65; 99

Block Circuit Diagram

Technical Specifications C0 Gun

Explosion View of C0 Gun and Ground Clamps

Welding Accessories

Chuck Accessories for C0

Lists various chucks and their specifications for use with the C0 welding gun.

Offset Chuck Attachment

Describes an attachment for welding studs in corners and against upstands.

Technical Specifications C1 Gun

Explosion View of C1 Gun

Welding Accessories for C1; G1

Chucks for Insulation Pins

Lists chucks designed for welding insulation pins.

Tool Ø 30 mm for Template

Describes a support tube for template welding on curved surfaces.

Standard Tripod Leg Assembly

Details a complete kit for a tripod leg assembly.

Socket Spanner

Tube for Template Ø 20, 26 et 30 mm

ISO Kit Accessories for C1; G1

Chuck

Lists chucks for ISO kit accessories for welding long CD pins.

Gun Face Plate

Identifies the face plate for the gun in the ISO kit.

Foot Plate + Nozzle

Details components of the foot plate and nozzle assembly for the ISO kit.

ISO Kit Weld Gun Specific Setup

Summary

FOREWORD

GUARANTEE

Introduction

General Information

Overview of the operating instructions and safety guidelines for the stud welding system.

Safety Information

Details on personnel training, PPE, and workplace safety measures for operating the welding system.

Features of the Stud Welding System

Highlights the system's easy operation, safety design according to EU regulations, and robust construction.

Components of the Stud Welding System

Identifies the main parts of the system: power unit, welding gun, ground cable, and chuck.

Functional Principle of the Stud Welding System

Stud Welding Gun C0

Field of Application for C0 Gun

Details the suitable materials and applications for the C0 contact welding gun.

Method for C0 Gun Operation

Describes the step-by-step procedure for using the C0 welding gun to weld studs.

Stud Welding Gun C1

Field of Application for C1 Gun

Details the suitable materials and applications for the C1 contact welding gun.

Method for C1 Gun Operation

Describes the step-by-step procedure for using the C1 welding gun to weld studs.

Meaning and Description of Symbols

Connection Sockets

Explains the function of the control cable socket, welding cable socket, and earth cable socket.

Indicators and Operating Elements

Details the LED display, main switch, charging voltage regulator, and status indicators.

Other Descriptions

Welding Elements (Studs)

Types and Conditions for Welding Elements

Lists different welding elements and conditions for their use, including diameter and length limits.

Material Combinations

Angle Bracket

Bending Device

Chucks (Standard)

Chucks (for Insulation Pins)

Chuck Extension

Welding on Centre Punches

Work Safety and Rights

Safety Symbols

Explains the meaning of warning signs (Danger, Warning, Caution, Note) used in the manual.

Safety Information

Covers general safety measures, personnel training, and personal protective equipment (PPE).

Proper Use

Guarantee and Liability

Declaration of Conformity

Delivery and Installation

Extent of Delivery

Lists the components and accessories included with the NOMARK 65/99 power unit.

Receiving Inspection

Specifies checks for damage and completeness upon delivery of the power unit.

Storage

Provides guidelines for storing the power unit to preserve capacitor lifetime.

Transport

Advises on safely transporting the power unit using the provided carrying handle.

Place of Use

Erection

Power Connection

Operation

Connections of the Power Unit

Explains how to connect the welding gun, earth cable, and power supply to the unit.

Chuck Preparation

Guides the user through selecting and adjusting the chuck for the welding element.

Tips for Good Welding Results

Work Procedure During Welding

Testing the Weld

Visual Inspection

Describes how to visually assess the weld bead for form, size, and appearance.

Impact Bending Test

Explains the procedure for performing an impact bending test to check weld quality.

Maintenance

Troubleshooting

Provides guidance on identifying and resolving malfunctions using indicators and error codes.

Technical Specifications

Explosion View of NOMARK 65; 99

Block Circuit Diagram

Technical Specifications C0 Gun

Explosion View of C0 Gun and Ground Clamps

Welding Accessories

Chuck Accessories for C0

Lists various chucks and their specifications for use with the C0 welding gun.

Offset Chuck Attachment

Describes an attachment for welding studs in corners and against upstands.

Technical Specifications C1 Gun

Explosion View of C1 Gun

Welding Accessories for C1; G1

Chucks for Insulation Pins

Lists chucks designed for welding insulation pins.

Tool Ø 30 mm for Template

Describes a support tube for template welding on curved surfaces.

Standard Tripod Leg Assembly

Details a complete kit for a tripod leg assembly.

Socket Spanner

Tube for Template Ø 20, 26 et 30 mm

ISO Kit Accessories for C1; G1

Chuck

Lists chucks for ISO kit accessories for welding long CD pins.

Gun Face Plate

Identifies the face plate for the gun in the ISO kit.

Foot Plate + Nozzle

Details components of the foot plate and nozzle assembly for the ISO kit.

ISO Kit Weld Gun Specific Setup

Thomas NOMARK 65/99 Specifications

General IconGeneral
BrandThomas
ModelNOMARK 65/99
CategoryWelding System
LanguageEnglish