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TimeCutter SW4200
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Manual
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ELECTRICAL
7-9
T
oro T
imeCutter SW/SWX Service Manual
7
BRAKE MODULE
6. Install the mounting bolts.
7. Underneath the mower, install the brake rods,
washers, and hair pin.
8. Connect the negative (-) batter cable to the
battery. Test brake module.
125
127
Table of Contents
Main Page
Default Chapter
3
About this Manual
3
Table of Contents
5
Safety Information
10
General Information
10
Think Safety First
10
Specifications
12
Engine Specifications
14
Hydro-Gear EZT, ZT-2100, ZT-2200 Hydrostatic Transaxles
15
Checking the Hydraulic Oil Level
15
Hydro-Gear ZT-2800 Hydrostatic Transaxles
16
Checking the Hydraulic Oil Level
16
Torque Specifications
17
Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series)
18
Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners)
19
Other Torque Specifications
20
Equivalents & Conversions
21
Decimal & Millimeter Equivalents
21
U.S. to Metric Conversions
22
Chassis
24
Model & Serial Number Identification
24
Grease & Lubrication Point
24
Front Axle / Caster Fork / Bearing Service
25
Font Axle / Caster Fork / Bearing Disassembly
25
Front Axle / Caster Fork / Bearing Assembly
25
Castor Wheel / Bushing Service
26
Castor Wheel / Bushing Disassembly
26
Castor Wheel / Bushing Assembly
26
Pod / Fender / Fuel Tank Service
27
Pod / Fender Removal - RH
27
Pod / Fender Installation - RH
27
Pod / Fender Removal - LH
28
Pod / Fender Installation - LH
28
Fuel Tank Removal
29
Fuel Tank Installation
29
Seat Pivot Service
30
Seat Pivot Removal
30
Steering Column
32
Front Shroud
32
Front Shroud Removal
33
Front Shroud Installation
35
Pod / Fender Support Service
37
Pod / Fender Support Removal (SWX Shown)
37
Pod / Fender Support Installation
37
Upper Deck Lift Service
38
Upper Deck Lift Removal
38
Upper Deck Lift Installaton
38
Deck Lift Exploded View
39
Lower Deck Lift Service
40
Lower Deck Lift Removal
40
Lower Deck Lift Installation
40
Deck Lift Exploded View
41
Return to Neutral Assembly
42
Return to Neutral Assembly Removal
43
Return to Neutral Assembly Installation
44
Cable Adjustment
46
Speed Control Assembly Removal
50
Speed Control Assembly Installation
51
Engine
60
Engine Replacement
60
PTO Clutch & Clutch Stop Mounting (All Models)
60
Chassis Identification
60
Engine Removal
64
Engine Installation
64
Clutch & Clutch Stop Location - Wide Frame
65
Clutch & Clutch Stop Location - Narrow Frame
65
Hydrostatic Drive System
66
Chassis Identification
66
Wide Frame
66
Narrow Frame
66
Hydrostic Drive Exploded View
66
Hydrostic Drive Belt Routing
67
Tracking Adjustment
68
Purging Procedure
70
Hydrostatic Drive Belt Replacement
71
Hydrostatic Drive Belt Removal
71
Hydrostatic Drive Belt Installation
72
Transaxle Replacement
72
Transaxle Removal
72
Transaxle Installation
76
Mower Deck
82
Mower Deck Exploded View
82
Toro Timecutter SS/MX/ZS Service Manual
84
Toro Timecutter SS/MX/ZS Service Manual
86
PTO Belt Replacement and Belt Routing
87
Inspecting the Belts
89
PTO Belt Replacement
89
Mower Deck Replacement
90
Mower Deck Removal
90
Mower Deck Installation
91
Spindle Exploded View
93
Spindle Disassembly
94
Spindle Assembly
94
Spindle Service
95
Spindle Removal
95
Spindle Installation
95
Idler Arm/Deck Belt Tensioner Service
96
Idler Arm / Tensioner Exploded View
96
Idler Arm Inspection / Service
101
Idler Arm Removal
101
Idler Arm Installation
101
Checking for Bent Blades
102
Leveling Mower Deck
103
32 Inch Stamped Deck Leveling
103
Inch Stamped Deck - Side-To-Side Leveling
103
Inch Stamped Deck - Adjusting the Front-To-Rear Blade Slope
106
42 & 50 Inch Stamped Deck Leveling
107
50 Inch Stamped Deck - Side-To-Side Leveling
107
50 Inch Stamped Deck - Adjusting the Front-To-Rear Blade Slope
110
42 Inch Fabricated Deck Leveling
111
Inch Fabricated Deck - Side-To-Side Leveling
111
Inch Fabricated Deck - Adjusting the Front-To-Rear Blade Slope
113
50 Inch Fabricated Deck Leveling
114
Inch Fabricated Deck Side-To-Side Leveling
114
Inch Fabricated Deck Adjusting the Front-To-Rear Blade Slope
115
Electrical
118
Chassis Switches
118
Key/Ignition Switch
118
Purpose
118
Location
118
How It Works
118
Testing
118
PTO Switch
119
Purpose
119
Location
119
How It Works
119
Continuity Testing
120
Seat Switch
121
Purpose
121
Location
121
How It Works
121
Testing
121
Brake Actuator Module
122
Brake Actuator Module Diagnostic Tips
122
Test
122
Starter Solenoid & Starting System
127
Purpose
127
Location
127
How It Works (Solenoid Only)
127
Starter Solenoid Testing (Solenoid Only)
127
Starter Solenoid Circuit & Operation
128
Electric PTO Clutch
129
Purpose
129
Location
129
How It Works
129
Testing
129
Coil Resistance Measurement
129
PTO Clutch Continuity to Ground Check
130
Measuring Clutch Current Draw
130
PTO Clutch Electrical Specifications
130
PTO Circuit & Operation
131
PTO Circuit Schematic
132
PTO Clutch Replacement
133
PTO Clutch Removal
133
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