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Trane Technologies Thermo King TriPac Evolution User Manual

Trane Technologies Thermo King TriPac Evolution
52 pages
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Revision B
October 2020
TTKK 5555771111--1199--OOPP--EENN
TriPac
®
Evolution
Operator’s Manual

Table of Contents

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Trane Technologies Thermo King TriPac Evolution Specifications

General IconGeneral
ModelTriPac Evolution
Fuel TypeDiesel
RefrigerantR-134a
Air ConditionerYes
HeaterYes
TypeAuxiliary Power Unit (APU)
ApplicationTruck
Power SourceDiesel
Voltage12 V
Noise Level65 dB(A)
FeaturesAutomatic start/stop, diagnostics

Summary

Introduction

Customer Satisfaction Survey

Provides a channel for user feedback to improve manuals.

Safety

Danger, Warning, Caution, and Notice

Defines safety advisory symbols and their meanings for hazard communication.

Safety Precautions

Outlines essential safety practices for operating and servicing the unit.

Refrigerant Oil Hazards

Details dangers associated with refrigerant oil handling and potential eye/skin irritation.

Refrigerant Hazards

Details dangers associated with refrigerant handling, including hazardous gases and vapor inhalation.

First Aid

Provides immediate first aid procedures for common chemical and physical exposures.

Electrical Hazards

Covers risks related to electrical components, including low voltage and shock prevention.

Battery Installation and Cable Routing

Details safe procedures for installing batteries and routing cables to prevent explosion and fire hazards.

Safety Decals

Illustrates and explains various safety decals found on the unit for hazard identification.

Unit Description

TriPac Standard Features

Lists the core functionalities and capabilities of the standard TriPac unit for comfort and efficiency.

TriPac System Components

Identifies the main parts and modules that constitute the TriPac system.

Auxiliary Power Unit (APU)

Describes the APU, its mounting location, and integrated components like the engine and compressor.

Condenser

Explains the function and typical mounting location of the air conditioning condenser on the truck cab.

Evaporator

Details the evaporator's installation under the bunk, air delivery, and filter accessibility for cooling.

Heater

Describes the heater's installation, fuel source, and power requirements for providing cabin heat.

HMI Controller

Explains the Human Machine Interface control panel used for managing unit functions like heating and cooling.

Engine On/Off Switch

Details the function and location of the engine on/off switch for service and operation.

Control Box

Describes the control box location, its function, and fuse protection for the electrical system.

TriPac Options

Lists optional features and packages available for the TriPac system to enhance functionality.

High Output Heater

Describes the optional high output heater for enhanced heating performance in cold climates.

Diesel Particulate Filter (DPF)

Explains the DPF option for compliance with emissions regulations in California.

High Output Alternator

Details the optional 120 amp alternator for improved battery charging capacity.

Arctic Package

Explains the Arctic package for automatic engine starting in cold weather conditions.

Appearance Package - Top Cover

Mentions the availability of a diamond plate top cover as an optional appearance upgrade.

Brushed Stainless Steel Condenser Cover

Notes the availability of a brushed stainless steel cover for the condenser as an optional aesthetic enhancement.

Exhaust Tube Extension

Describes the exhaust tube extension option for routing APU exhaust safely away from the passenger compartment.

Manual Pre-Trip Inspection

Before Starting the TriPac Unit

Provides a checklist of critical inspection points before operating the TriPac unit for safety and performance.

Operating Instructions

HMI Control Panel

Details the HMI control panel, its layout, and operator functions for system control.

On/Off Button

Explains how to use the On/Off button for system control and display status adjustments.

Mode Selection

Describes how to select between Cool, Fan Only, and Heat operating modes via the HMI.

Temperature Selection

Details how to adjust the desired cab temperature using the center selector knob on the HMI.

Fan Speed Selection

Explains how to select and adjust the evaporator fan speed using the HMI selector knob.

System Condition Display

Describes the LED indicators on the HMI for monitoring system status, alarms, and battery voltage.

Clearing Alarms

Provides instructions on how to clear active alarm codes from the system by cycling power.

Cool Mode

Explains the operation of the system in cooling mode, including compressor engagement and temperature control.

Heat Mode

Describes the operation of the air heater for providing cabin heat based on setpoint and sensor readings.

Fan Mode

Details the operation of the fan for air circulation without cooling or heating modes.

Standby Mode (Optional)

Explains how Standby Mode disables APU operation when the truck engine is running.

Standby Truck Integration (Optional)

Describes the optional integration for automatically enabling Standby Mode via truck ignition switch.

Monitor Mode

Explains the default Monitor Mode and its conditions for system operation, including battery and engine monitoring.

Engine Load Management

Discusses engine load adjustments to maintain Tier 4 engine emission levels under certain conditions.

Engine On/Off Switch

Details the function and use of the engine on/off service switch for disabling the APU engine.

Alarm Codes

Explains how alarm codes are generated and indicated on the HMI with color-coded icons and groups.

Clearing Alarm Codes

Provides a step-by-step guide to clearing active alarm codes by cycling unit power after resolving the condition.

Power Inverter (Option)

Inverter Operation Hazards

Warns about potential dangers and risks associated with using the power inverter, including electrical shock and voltage hazards.

Specifications

Engine

Provides technical specifications for the TriPac engine, including fuel type, oil capacity, and viscosity.

Electrical Control System

Details the system voltage and fuse information for electrical components and control systems.

Fuses

Lists fuse numbers, amp ratings, and the specific circuits or components they protect.

Air Conditioning System

Notes that the TriPac air conditioning system requires servicing by an authorized Thermo King Dealer.

Truck Sleeper Compartment Heater

States that the TriPac heater system requires servicing by an authorized Thermo King Dealer.

Maintenance Inspection Schedule

Engine

Outlines pre-trip, 500-hour, and annual engine inspection and service items for preventative maintenance.

Engine Oil Change Intervals

Specifies intervals and procedures for engine oil and filter changes, including oil type recommendations.

Electrical

Details pre-trip, 500-hour, and annual inspection points for electrical systems, including connections and fans.

Structural

Covers visual inspections for fluid leaks, damage, and proper tightening of unit mounting bolts and brackets.

Air Conditioning System

Lists monthly, pre-trip, and annual maintenance checks for the AC system, including refrigerant and filter checks.

Heater

Details monthly and annual inspection and service tasks for the heater, including intake, exhaust, and glow pin checks.

TriPac Warranty

Serial Number Locations

Emergency Cold Line

Recover Refrigerant

CALIFORNIA Proposition 65 Warning

Notes