Trek Speed Concept 2014 - Cables, Housings, and Bar Assembly

11 TREK SERVICE INFORMATION August 2016
7. Cables, Housings, And Bar Assembly
This section explains how to install housings in the aerobar, mono-extension, and frame;
and how to assemble the bar. Figure 7.1 shows an exploded view of the bar assembly.
If you are assembling a new bike, don’t be confused by the backwards cables in the housing;
those cables are just there to hold the housing in place during shipping.
If you are replacing cables or housing, you must remove the aerobar before proceeding.
Tools and materials required
• Torque wrench
• 3 and 4 mm hex wrench
Figure 7.1. Exploded assembly of stem, aerobar, and mono-extension
Mono-extension
(4 opons)
Top cradle and
bolts (2)
Pivot cradle
Mono-spacer (4 choices)
Aerobar
Stem (6 choices with matching covers)
Part PN
Top cradle W326496
Top cradle bolts (2) Kit 437027
Mono-extension
Ergo long 436141
Ergo short 436142
S-bend 436144
Straight 436143
Pivot cradle W331631
Mono-spacer 15 mm W3265000
25 mm W326501
35 mm W326502
45 mm W326503
T-nuts (2) Kit 437027
Front brake ferrule W327798
Aerobar: UCI W326797
non-UCI W326796
Aerobar to stem
attachment bolt, front
Kit 437027
Rear Kit 437027
Bottom bracket cable
guide w/bolt
Kit 437032
Stem Cover Low near W326769
Low far W326770
Medium near W326771
Medium far W326772
High near W326773
High far W326774
Aerobar aachment
bolts (3)
Figure 7.2. Exploded assembly of frame and boom bracket cable guide
T-nuts for top
cradle bolts (2)
Stem cover
Steering axle pinch
bolt
Part Torque Spec
(Nm)
BB cable guide bolt 3
Brake attachment bolts 6.8
Stem cover bolts 2
Steering axle pinch bolt 5.2
Aerobar attachment
bolts
6-8
Top cradle bolts 6-8
Cover bolt
BB cable guide bolt
Boom bracket
cable guide