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Trek SUPERCALIBER SL User Manual

Trek SUPERCALIBER SL
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2024 SUPERCALIBER SL AND SLR
SERVICE MANUAL
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Trek SUPERCALIBER SL Specifications

General IconGeneral
FrameOCLV Mountain Carbon main frame and stays, IsoStrut, tapered head tube, Knock Block, Control Freak internal routing, Boost148, 60mm travel
Wheel Size29"
Travel Front100mm
Travel Rear60mm
WeightM - 10.30 kg / 22.71 lbs (with TLR sealant, no tubes)
Drivetrain1x12
Frame MaterialOCLV Mountain Carbon
Suspension TypeFull Suspension
Brake TypeHydraulic Disc
ForkRockShox SID SL
Front TyreBontrager
Rear TyreBontrager
ShiftersShimano
Rear DerailleurShimano
CrankShimano
CassetteShimano
BrakesShimano hydraulic disc
WheelsBontrager
TiresBontrager
CranksetSRAM GX Eagle, DUB, 32T
SaddleBontrager
HandlebarBontrager
StemBontrager

Summary

Safety and General Information

Properly Tighten Hardware

Ensures hardware is tightened to the specified torque to prevent damage or injury.

Reapply Threadlocker

Instructions for reapplying threadlocker to fasteners for safety.

Manual Scope

Details the content and limitations of the service manual.

Additional Resources

Provides links to external resources for further information.

Rear Axle Installation (UDH)

Switch Lever and Thru Axle

Details the switch lever (W573860) and thru axle (W5290786).

Dropout Brake Mount

Specifies the dropout brake mount part (W5307257).

UDH Derailleur Hanger

Notes on grease and threadlocker for the UDH derailleur hanger.

Rear Axle Washer and Bolt

Information on the 25mm washer and bolt, including warnings.

Rear Axle Installation (SRAM Transmission)

Switch Lever and Thru Axle

Details the switch lever (W573860) and thru axle (W5290786).

Dropout Brake Mount

Specifies the dropout brake mount part (W5307257).

SRAM Transmission Derailleur

Guidance to refer to sram.com for derailleur information.

Bushing and Mounting Bolt

Components related to the SRAM Transmission Derailleur installation.

Main Pivot Assembly

Main Pivot Bearings

Details the main pivot bearings (W5290782) and installation order.

Main Pivot Sleeve

Specifies the main pivot sleeve part (W5290783).

Swingarm Components and Installation

Swingarm Assembly

Part numbers for the swingarm (SM-45582 / M-XL-45583).

IsoStrut Axle Bolt

Specifies the IsoStrut axle bolt (W5290780).

Endcap Fastener

Details the endcap fastener (W582252).

M5x18mm Fasteners with Washers

Specifies fasteners (W584485) and associated washers.

Main Pivot Bolt

Details the main pivot bolt (W5306810) and torque.

Wedge Spacer and Washer

Specifies the wedge spacer (W5306811) and washer (W5309244).

M5x25mm Fastener

Details the M5x25mm fastener (W5306809).

Spacer

Specifies the spacer (W5307573) for swingarm installation.

Cable Routing: SLR AXS Shifting

Rear Brake Hose Routing

Instructions for routing the rear brake hose.

IsoStrut Lockout Cable Housing

Instructions for routing the IsoStrut lockout cable.

Dropper Seatpost Cable Housing

Instructions for routing the dropper seatpost cable.

Cable Plugs and Grommets

Details cable housing plugs (W600649) and exit grommets (W5255861).

Chainstay Cable Plugs

Specifies chainstay plugs (W5259425, W600209).

Foam Housing Sleeves

Details foam housing sleeves (W528082).

Cable Routing: SLR Mechanical Shifting

Rear Brake Hose Routing

Instructions for routing the rear brake hose for mechanical shifting.

Rear Derailleur Cable Housing

Instructions for routing the rear derailleur cable.

IsoStrut Lockout Cable Housing

Instructions for routing the IsoStrut lockout cable.

Dropper Seatpost Cable Housing

Instructions for routing the dropper seatpost cable.

Cable Exit Grommets

Specifies cable exit grommets (W5255861).

Foam Housing Sleeves

Details foam housing sleeves (W528082).

Cable Routing: SL AXS Shifting

Rear Brake Hose Routing

Instructions for routing the rear brake hose for SL AXS shifting.

IsoStrut Lockout Cable Housing

Instructions for routing the IsoStrut lockout cable.

Dropper Seatpost Cable Housing

Instructions for routing the dropper seatpost cable.

Cable Housing Plugs

Details cable housing plugs (W600649).

Chainstay Cable Plugs

Specifies chainstay plugs (W5259425, W600209).

Cable Routing: SL Mechanical Shifting

Rear Brake Hose Routing

Instructions for routing the rear brake hose for SL mechanical shifting.

Rear Derailleur Cable Housing

Instructions for routing the rear derailleur cable.

IsoStrut Lockout Cable Housing

Instructions for routing the IsoStrut lockout cable.

Dropper Seatpost Cable Housing

Instructions for routing the dropper seatpost cable.

Frame Guards

Rotor and Chainring Strike Guards

Details bonded strike guards (W5307943, W5307942) for frame protection.

Chainstay and Downtube Guards

Specifies adhesive guards (W5307370, W5312789) for frame protection.

Adhesive Guard Application

Instructions for cleaning and applying adhesive guards.

Bonded Guard Application

Procedure for preparing and applying bonded strike guards with epoxy.

IsoStrut Component Details

Damper Body Components

Lists and identifies damper body parts like nut, o-ring, sleeve, and bolt.

SIDLuxe IsoStrut Unit

Identifies the main IsoStrut shock unit by ROCKSHOX (W5308335).

IsoStrut Spacer and Oil Plug

Details the spacer (W5291120) and oil plug (W5292128).

Maxima Suspension Fluid

Specifies Maxima Suspension Plush Fluid 10WT oil (600297) for lubrication.

IsoStrut Maintenance Procedures

Remove IsoStrut

Step-by-step instructions for removing the IsoStrut from the bike.

Add Oil to IsoStrut

Procedure for adding the correct amount of oil to the IsoStrut.

Air Volume Spacers

Information regarding bottomless tokens for the IsoStrut.

Install IsoStrut

Instructions for reinstalling the IsoStrut after maintenance.

IsoStrut Bushings and Seals

Carriage Wiper Seals

Identifies the carriage wiper seals for the IsoStrut.

Foam Blocks and Ring

Details the foam blocks (5316705) and foam ring for the IsoStrut.

IsoStrut Bushings

Identifies the bushings (5316699) for the IsoStrut.

Maxima Suspension Fluid for Seals

Specifies Maxima Suspension Plush Fluid 10WT oil (600297) for seal lubrication.

Replacing Bushings and Seals

Tools for Seal Replacement

Lists essential tools for replacing IsoStrut seals.

Tools for Bushing Replacement

Lists essential tools for replacing IsoStrut bushings.

Remove Carriage Wiper Seals

Procedure for removing front and rear carriage wiper seals.

Bushing Installation Procedure

Remove Old Bushings

Steps for removing old bushings using a slide hammer and collet.

Prepare and Install New Bushings

Steps for loading and pressing new bushings with installation tools.

Press Bushings into Carriage

Using headset press to install bushings, ensuring correct alignment.

Bushing Verification and Sizing

Verify Bushing Depth

Check bushing installation depth and measure gaps.

Lubricate Bushings

Apply a light coat of Maxima Suspension Plush Fluid.

Size Bushings

Use bushing sizer tool to achieve correct dimensions (38.01-38.07mm).

Wiper Seal Installation Procedure

Prepare and Install New Seals

Steps for loading and pressing new seals into the carriage.

Press Seals into Carriage

Using headset press to install seals, ensuring proper fit.

Inspect Seal Installation

Verify there is no gap between the seal and the carriage.

Install Foam Ring

Lubricate and install the foam ring.

Technical Specifications

Chainline and Chainring Specifications

Details chainline and chainring size for 1x drivetrains.

Rear Brake Mount and Hub Spacing

Specifies rear brake mount type and Over-Locknut Dimension (OLD).

Maximum Tire Size

Specifies the maximum tire size that can be fitted on the frame.

Bottom Bracket Type

Identifies the bottom bracket as Press Fit BB92.

Seat Post Specifications

Includes warnings and minimum insertion details for seat posts.

Fork Specifications

Provides warnings and data for fork length and travel.

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