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PSRKIT25
TriangleTube PSRKIT25 Installation & Maintenance Manual
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21
Boiler Piping
Fig.
9: System
Piping -
Zoning
with Zone
Circulators
Fig.
10: System
Piping -
Zoning
with Zone
V
alves
The
boiler
system
piping
shown
must
be
a
“closed”
system
to
avoid
any
oxygen contamination and potential
failur
e of the
outer
tank of the
Smart.
NOTICE
Note:
Reference Fig.
23,
page 38
for
Prestige W
iring.
Note:
Reference Fig.
24,
page 38
for
Prestige W
iring.
26
28
Table of Contents
Default Chapter
2
Table of Contents
2
Product and Safety Information
7
Definitions
7
Product and Safety Information
8
Section I - Pre-Installation Items
9
Code Compliance
9
Determining Product Location
9
Boiler Replacement
9
Recommended Clearances
9
Residential Garage Installations
10
Boiler Freeze Protection Feature
10
Section II - Combustion Air and Venting
11
Combustion Air Contamination
11
Ventilation and Combustion Air Requirements - Direct Vent
12
Ventilation and Combustion Air Requirements - Category IV
12
Methods of Accessing Combustion Air into a Space - Category IV
13
Indoor Combustion Air
13
Outdoor Combustion Air
13
Combination of Indoor and Outdoor Combustion Air
15
Combustion Air and Vent Piping
15
Removal of an Existing Boiler from a Common Vent System
16
Commonwealth of Massachusetts Installation
17
Section III - Unit Preparations
18
Handling Instructions
18
Wall Mounting Installation
18
Wall Mounting Guidelines
18
Wall Bracket Installation - Stud Walls
19
Wall Bracket Installation - Solid Walls
19
Boiler Mounting
19
Section IV - Boiler Piping
20
General Piping Requirements
20
Pressure Relief Valve
20
Low Water Cutoff Device
20
Boiler Piping
21
Additional Limit Control
22
Backflow Preventer
22
Boiler System Piping Applications
22
Expansion Tank and Makeup Water
22
Diaphragm Expansion Tank
23
Closed-Type Expansion Tank
23
Circulator
23
Sizing Primary Piping
23
Domestic Hot Water System Piping
23
System Piping - Zone Circulators
23
System Piping - Zone Valves
23
Piping Component Legend
24
Near Boiler Piping Diagrams
25
System Piping - through Boiler
26
System Piping - Radiant Heating
26
System Piping - Special Applications
26
System Piping - Multiple Units Installation
26
System Piping Diagrams
27
Section V - Installing Vent / Combustion Air & Condensate Drain
30
Installing Vent and Combustion Air
30
Installing Condensate Drain Assembly
30
Section VI - Gas Piping
32
Gas Supply Piping Connection
32
Natural Gas
33
Pipe Sizing -Natural Gas
33
Natural Gas Supply Pressure Requirements
33
Propane Gas
34
Pipe Sizing - Propane Gas
34
Propane Gas Supply Pressure Requirements
34
Gas Valve/Venturi Assembly
35
Section VII - Internal Wiring
36
General Requirements
36
Internal Factory Wiring Diagram
37
Section VIII - External Wiring
38
Installation Compliance
38
Line Voltage Connections
38
Circulator Wiring
38
Alarm Wiring
39
Low Voltage Connections
39
Thermostat Wiring
39
Outdoor Sensor Wiring
40
Domestic Hot Water Wiring
40
Additional Boiler Limits
40
External Modulation Control
40
System Sensor Wiring
40
Cascade Wiring
41
Modbus Wiring
41
Zone Valve Wiring
42
External Wiring
42
Zone Circulator Wiring
43
System Piping Wiring Diagrams
44
Section IX - Trimax Operation
46
Trimax User Interface
46
Trimax Navigation
47
Trimax Menu Structure
48
Home Screen
49
Status Line Messages
50
Main Menu
51
EZ Setup Menu
52
Heating EZ Setup
52
Domestic Hot Water EZ Setup
54
EZ Setup Reset
55
Display EZ Setup
55
CH/DHW Operation
56
Boiler Information
56
Information Items
57
Lockout History
58
Lockout Screen
59
Manual Reset Hard Lockouts
60
Automatic Reset Soft Lockouts
61
Section X - Start-Up Preparation
62
Check Boiler System Water Chemistry
62
Water Ph Level 6.0 to 8.0
62
Water Hardness Less than 7 Grains
62
Chlorinated Water
62
Flush Boiler System and Domestic System to Remove Sediment
62
Check and Test Antifreeze
62
Use of Antifreeze in the Boiler System
63
Filling the Boiler System
63
Check Low Water Cut-Off Device
63
Check for Gas Leaks
64
Check Thermostat Circuit
64
Inspection of Condensate Drain Assembly
64
Section XI- Start-Up Procedures
65
Final Checks before Start-Up
65
PRESTIGE solo Start-Up
65
If PRESTIGE solo Does Not Start Correctly
65
Check the PRESTIGE solo and System
65
Operating Instructions
68
Section XII - Outdoor Reset Control
69
Mounting the Outdoor Sensor
69
Wiring the Sensor
69
Section XIII - External Modulating Control
70
Wiring the Modulating Controller
70
Trimax Adjustment
70
Programming of External Modulating Control
70
Factory Trimax Settings
71
External Modulating Control
71
Section XIV - Check-Out Procedures
72
Check-Out Procedures
72
Section XV - Installation Record
73
Installation Record
73
Sections XVI - Maintenance Schedule
74
Service Technician - General
74
Owner Maintenance
74
SECTION XVII- Maintenance Procedures
75
Maintenance Procedures
75
Reported Problems
75
Check Surrounding Area
75
Inspect Burner Area
75
Check System Piping
75
Clean Condensate Drain Assembly
76
Check Ventilation Air Openings
76
Inspect Vent and Combustion Air Piping
76
Check Boiler System
76
Check Expansion Tank
77
Check Boiler Relief Valve
77
Inspection of Ignition Electrode
77
Check Ignition Wiring and Ground Wiring
77
Check Control Wiring
78
Check Control Settings
78
Perform Start-Up and Checkout Procedure
78
Check Burner Flame
78
Check Flame Signal
79
Check Combustion Levels
79
Check Flue Gas Temperature
79
Clean Heat Exchanger
79
Review with Owner
80
Handling Previously Fired Combustion Chamber Insulation
80
Replacement Parts
81
Replacement Parts
89
Product Specifications
90
Specifications
91
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TriangleTube PSRKIT25 Specifications
General
Brand
TriangleTube
Model
PSRKIT25
Category
Boiler
Language
English
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