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Wacker Neuson RD 27-100

Wacker Neuson RD 27-100
144 pages
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Operator’s Manual
Roller
RD 27-100
RD 27-120
0171754en 003 1109
0171754EN

Table of Contents

Questions and Answers:

Wacker Neuson RD 27-100 Specifications

General IconGeneral
BrandWacker Neuson
ModelRD 27-100
CategoryPower Roller
LanguageEnglish

Summary

Foreword

Machines Covered in this Manual

Lists the roller models covered by the manual.

Machine Documentation

Details required documents for operation and parts.

Expectations for Information in this Manual

Explains the manual's purpose and Wacker Neuson's rights.

Copyright Notice

States copyright and reproduction rights for the manual.

CALIFORNIA Proposition 65 Warning

Warning about chemicals known to cause cancer/birth defects.

Laws Pertaining to Spark Arresters

Discusses legal requirements for spark arresters.

Trademarks

Lists referenced trademarks.

Safety Information

Signal Words Found in this Manual

Explains DANGER, WARNING, CAUTION, NOTICE, and NOTE callouts.

Machine Description and Intended Use

Describes the roller and its intended applications.

Safety Guidelines for Operating the Machine

Outlines operator qualifications, PPE, and safe practices.

Safety Guidelines while Using Internal Combustion Engines

Covers hazards related to engine exhaust and fueling.

Guidelines for Service Safety

Provides safety precautions for maintenance and repair.

Lifting and Transporting

Details safe procedures for lifting and moving the machine.

Cleaning and Servicing the Machine

Safety advice for cleaning and maintenance tasks.

Labels

Label Locations

Illustrates the placement of various labels on the machine.

Safety and Warning Labels

Explains the meaning of safety and warning labels.

Informational Labels

Describes labels providing operational information.

Lifting and Transporting

Lifting the Machine

Step-by-step guide for safely lifting the roller.

Tying DownTransporting the Machine

Instructions for securing the machine for transport.

Operation

Preparing the Machine for First Use

Steps to ready the machine before initial operation.

Position of the Operator

Guidelines for maintaining a safe operator posture.

Operation & Maintenance Locations

Identifies key controls and components for operation and maintenance.

UnlockingLocking the Articulated Joint

Procedure for securing the steering joint.

Using the Roll Over Protection Structure (ROPS)

Instructions on positioning and using the ROPS.

Installing the Rotating Beacon

Procedure for installing the rotating beacon.

Using the Seat Belt

How to properly use the machine's seat belt.

Adjusting the Seat

Methods for adjusting the operator's seat for comfort and safety.

Adjusting the Steering Column

How to adjust the steering column angle.

Positioning the Scraper Bars

Setting the scraper bars for travel or operation.

Using the Anti-Vandalism Protection Devices

How to secure the machine against theft/vandalism.

Using the Water Spray System

Operation and adjustment of the water spray system.

Using the ForwardReverse Lever

Control of machine direction and speed.

Backup Alarm

Information on the function and testing of the backup alarm.

Using the Flow Divider (if equipped)

Operation of the optional flow divider system.

Using the Vibration System

Operation of vibration modes and frequency.

Using the Parking Brakes

How to engage and release the parking brake.

Warning Lights

Explains the function of various warning lights.

Using the Lights and Horn

Operation of lighting and horn controls.

Machine Stability

Factors affecting machine stability and safe operation.

Operating on Slopes

Safe procedures for operating on inclines.

Preliminary Checks

Essential checks before starting the machine.

Mounting and Dismounting the Machine

Safe practices for getting on and off the machine.

Starting the Engine

Step-by-step guide to start the engine.

Stopping the Engine

Procedure for safely shutting down the engine.

Understanding the Operator Present System

Explanation of the system that detects operator presence.

Emergency Shutdown Procedure

Steps to take in case of breakdown or accident.

Maintenance

Periodic Maintenance Schedule

Lists maintenance tasks and intervals.

Major Component Locations

Diagrams showing the location of key machine components.

Major Components

Lists and identifies the main parts of the machine.

Safety-Related Spare Parts

Lists spare parts for safety features like ROPS and seat belts.

Maintaining the Seat and Seat Belt

Procedures for keeping the seat and belt in good condition.

Checking the Air Filter Indicator

How to check the air filter status.

Cleaning the Air Cleaner and Primary Air Filter Element

Instructions for cleaning the air filter element.

Changing the Air Filter Elements

Steps for replacing primary and secondary air filters.

Testing the Backup Alarm

Procedure to test the backup alarm.

Checking the Engine Coolant Level

How to check and maintain engine coolant levels.

Checking the Engine Oil

Procedure for checking engine oil level.

Checking Hydraulic Oil Level

How to check the hydraulic oil level.

Checking the Neutral Switch

Procedure to test the neutral safety switch.

Adjusting the Scraper Bars

How to adjust the scraper bars for proper contact.

Inspecting the Seat Belt

Safety check for wear and tear on the seat belt.

Cleaning the Water Spray Nozzles

Steps to clean the water spray nozzles.

Cleaning the Water Spray System Filter

Procedure for cleaning the water spray system filter.

Cleaning and Changing the Fuel FilterWater Separator

Procedure for draining and replacing the fuel filter/water separator.

Priming the Fuel System

Steps to ensure the fuel system is ready for operation.

Draining Water and Sediment from the Fuel Tank

How to remove water and sediment from the fuel tank.

Cleaning the Water Tank Strainer

Procedure for cleaning the water tank strainer.

Adjusting Alternator Belt Tension

How to adjust the tension of the alternator belt.

Lubricating the Articulated Steering Joint

Greasing points for the steering joint.

Lubricating the Steering Cylinder

Greasing the steering cylinder.

Testing the Brake System

Procedure to test the functionality of the brake system.

Changing the Engine Oil and Filter

Step-by-step guide for oil and filter change.

Cleaning the Fuel Tank Cap and Fuel Strainer

Maintenance for fuel tank cap and strainer.

Changing the Hydraulic Oil Filter

Procedure for replacing the hydraulic oil filter.

Cleaning the Hydraulic Oil Cooler

How to clean the hydraulic oil cooler.

DisconnectingConnecting the Battery

Safety procedures for battery maintenance.

Adjusting the ForwardReverse Lever

Adjusting the lever tension for smooth operation.

Changing the Hydraulic Oil

Procedure for draining and refilling hydraulic oil.

Checking and Cleaning the Hydraulic Tank Breather

Maintenance of the hydraulic tank breather.

Cleaning the Hydraulic Oil Strainer

How to clean the hydraulic oil strainer.

Cleaning the Radiator Filler Cap

Procedure for cleaning the radiator filler cap.

Checking the Engine Water Pump

Inspecting the water pump for leaks and condition.

Changing the Cooling System Coolant

Steps for draining, cleaning, and refilling the cooling system.

Replacing the Water Temperature Regulator

Procedure for replacing the water temperature regulator.

Draining the Water Spray System

How to drain the water spray system for freezing conditions.

Towing the Machine

Safe procedures and limitations for towing the roller.

Manually Releasing the Parking Brakes

Steps to manually release the parking brakes.

Troubleshooting

Common problems and their solutions.

Schematics

Electrical Schematic

Diagram of the machine's electrical system.

Hydraulic Schematic

Diagram of the machine's hydraulic system.

Technical Data

Engine

Specifications and ratings for the engine.

Roller

Technical specifications for the roller models.

Lubrication

Recommended lubricants and quantities for machine parts.

Sound Measurements

Data on sound power and pressure levels.

Measurements of Operator Exposure to Vibration

Vibration levels for hand/arm and whole body.

Dimensions

Key physical dimensions of the roller models.

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