4
6.4.1 Typical AirCoat spraying system 20
6.4.2 Ventilation of the Spray Booth 20
6.4.3 Air Supply Lines 21
6.4.4 Product supply lines 21
6.5 Grounding 21
6.6 Safety Checks 21
6.7 Lacquer Preparations 21
6.8 Commissioning 22
6.8.1 Procedure 22
6.8.2 Verifying a Safe Operational Condition 22
7 OPERATION 23
7.1 Training the Operating Personnel 23
7.2 Tasks 23
7.2.1 Starting to Spray with the AirCoat 23
7.2.2 Adjusting the Spray Pattern 24
7.3 Pressure Relief/Work Interruption 24
7.4 Changing AirCoat nozzle 25
7.4.1 Cleaning AirCoat nozzle 25
7.4.2 Eliminating Nozzle Clogging 26
8 CLEANING AND MAINTENANCE 27
8.1 Cleaning 27
8.1.1 Cleaning Personnel 27
8.1.2 Flushing and Cleaning the Spray Gun 27
8.2 Maintenance 28
8.2.1 Maintenance Personnel 28
8.2.2 Safety instructions 28
8.2.3 Safety Checks and Maintenance Intervals 29
8.2.4 Replacing the Product Hose or Air Hose 30
8.2.5 Changing or Cleaning Filter Insert 31
9 TROUBLESHOOTING AND RECTIFICATION 32
10 REPAIR WORK 33
10.1 Repair Personnel 33
10.2 Repair Notes 33
10.3 Tools 33
10.4 Replacing Parts on the Valve Rod 34
10.4.1 Replacing Valve Tappet Seals 35
10.4.2 Replacing the Rod Seal 35
10.4.3 Assembly 36
10.5 Replacing the Nozzle Seal 37
10.6 Replacing the "Air" Sealing Ring 37
10.7 Replacing the Sealing Fitting of the Round Jet Nozzle 38
10.8 Replacing the Spring Cap 38
10.9 Replacing the Filter Connection (only GM 4700AC) 39
10.9.1 Disassembly 39
10.9.2 Assembly 40
VERSION 06/2018
ORDER NUMBER DOC2311730
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