WAGNER IP 5000 - Assembly Example of the WAGNER Powder Center

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EDITION 08/2021

ORDER NUMBER DOC241936

IP 5000

6.4 ASSEMBLY EXAMPLE OF THE WAGNER POWDER CENTER

Pump mounted to the side using fastening set (accessory order no. 241550).

256

∅9

1600

P_00443

220

Measurements in mm

Main Page

Table of Contents3
About These Instructions6
Preface6
Warnings, Notices and Symbols in These Instructions6
Languages7
Abbreviations7
Terminology for the Purpose of this Manual8
Using in Accordance with the Instructions9
Device Type9
Type of Use9
For Use in Potentially Explosive Areas9
Processible Working Materials9
Misuse9
Identification10
Explosion Protection Identification10
Permissible Device Combinations10
Type Plate10
Basic Safety Instructions11
Safety Instructions for the Operator11
Electrical Devices and Equipment11
A Safe Work Environment12
Personnel Qualifications12
Safety Instructions for the Personnel13
Personal Safety Equipment13
Safe Handling of WAGNER Powder Spray Devices13
Grounding the Device14
Product Hoses14
Electrical Connection Cables15
Cleaning and Flushing15
Maintenance and Repair16
Protective and Monitoring Equipment16
Description17
Design of the IP 5000 Powder Pump17
IP 5000 Version17
IP 5000-USD Version18
Functioning19
Operating Elements on Control Cabinet20
Extent of Delivery20
Data21
Technical Data21
Assembly and Commissioning22
Training of Assembly/Commissioning Personnel22
Storage Conditions22
Installation Conditions22
Assembly Example of the WAGNER Powder Center23
Installation Recommendation24
IP 5000 Version24
IP 5000-USD Version25
Assembling the Powder Pump26
How to Handle the Hose Coupling28
Grounding28
Start up28
Commissioning in Connection with the Powder Center30
Commissioning as Transfer Pump (Bigbag)30
Pin Assignment in the Control Cabinet31
Operation32
Training the Operating Personnel32
Tasks32
Operating Modes32
Operation with WAGNER Powder Center32
Setting Elements in the Control Cabinet33
DIP Switch Functions33
A+/A- Buttons33
Function 1 "Use of Powder Center/Bigbag34
Function 2 Recipe "Soft34
Function 3 "Set After-Run Time34
Function 4 "Set Cleaning Time34
Function 6 "Set Service Interval35
Setting Example36
Function 7 "Level Controller37
Cycle Counter38
Conditions for Operating the Pump38
Cleaning and Maintenance39
Cleaning39
Cleaning Personnel39
Cleaning Procedures39
Cleaning in Case of Paint Change39
Internal Cleaning Procedure39
External Cleaning Procedure40
Supercenter Cleaning Procedure41
PXM Cleaning Procedure41
Maintenance42
Maintenance Personnel42
Maintenance Instructions42
Safety Checks and Maintenance Intervals42
Maintenance Procedures42
Changing Valve and Pump Hoses43
Storage Conditions for Pump and Valve Hoses49
Replacing the Non-Return Valves50
Disassembly50
Assembly53
Trouble Shooting and Solution56
Disassembly and Disposal57
Disassembly57
Disposal57
Accessories58
Spare Parts61
How to Order Spare Parts61
Powder Pump Spare Parts List62
Control Cabinet Spare Parts List64
Connecting Plug Spare Parts List66
SN 600/14 Suction Lance Spare Parts List67
SN 1500/14 Suction Lance Spare Parts List68
External Cleaning Box Spare Parts List69
Circuit Diagrams70
Plug Assignment70
Signal Sequence71
Signal Sequence "Feeding Operation71
Signal Sequence "KPZ 2008 Cleaning71
Signal Sequence "PXM/PXS Standard Cleaning72
Signal Sequence "PXM/PXS Intensive Cleaning73
Signal Sequence "Supercenter Cleaning74
Valve Assignment75
Electrical Circuit Diagrams76
Pneumatic Diagram83
Eu Declaration of Conformity85

WAGNER IP 5000 - Assembly Example of the WAGNER Powder Center

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