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EDITION 08/2021
ORDER NUMBER DOC241936
IP 5000
6.5 Installation Recommendation 24
6.5.1 IP 5000 Version 24
6.5.2 IP 5000-USD Version 25
6.6 Assembling the Powder Pump 26
6.7 How to Handle the Hose Coupling 28
6.8 Grounding 28
6.9 Start Up 28
6.9.1 Commissioning in Connection with the Powder Center 30
6.9.2 Commissioning as Transfer Pump (BigBag) 30
6.9.3 Pin Assignment in the Control Cabinet 31
7 OPERATION 32
7.1 Training the Operating Personnel 32
7.2 Tasks 32
7.3 Operating Modes 32
7.4 Operation with WAGNER Powder Center 32
7.5 Setting Elements in the Control Cabinet 33
7.5.1 DIP Switch Functions 33
7.5.2 A+/A- Buttons 33
7.5.3 Function 1 "Use of Powder Center/BigBag" 34
7.5.4 Function 2 Recipe "Soft" 34
7.5.5 Function 3 "Set After-run Time" 34
7.5.6 Function 4 "Set Cleaning Time" 34
7.5.7 Function 6 "Set Service Interval" 35
7.5.8 Setting Example 36
7.5.9 Function 7 "Level Controller" 37
7.6 Cycle Counter 38
7.7 Conditions for Operating the Pump 38
8 CLEANING AND MAINTENANCE 39
8.1 Cleaning 39
8.1.1 Cleaning Personnel 39
8.1.2 Cleaning Procedures 39
8.1.3 Cleaning in Case of Paint Change 39
8.1.4 Internal Cleaning Procedure 39
8.1.5 External Cleaning Procedure 40
8.1.6 SuperCenter Cleaning Procedure 41
8.1.7 PXM Cleaning Procedure 41
8.2 Maintenance 42
8.2.1 Maintenance Personnel 42
8.2.2 Maintenance Instructions 42
8.2.3 Safety Checks and Maintenance Intervals 42
8.2.4 Maintenance Procedures 42
8.2.5 Changing Valve and Pump Hoses 43
8.3 Storage Conditions for Pump and Valve Hoses 49
8.4 Replacing the Non-return Valves 50
8.4.1 Disassembly 50
8.4.2 Assembly 53
9 TROUBLE SHOOTING AND SOLUTION 56
10 DISASSEMBLY AND DISPOSAL 57
10.1 Disassembly 57
10.2 Disposal 57
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