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WAGNER PEM-C4-Ergo User Manual

WAGNER PEM-C4-Ergo
56 pages
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0102
P_01090
II 2 D EEx 2mJ 85°C
Powder Coating Guns
PEM-C4-Ergo
Version 02 / 2009
Translation of the original
Operating manual

Table of Contents

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WAGNER PEM-C4-Ergo Specifications

General IconGeneral
BrandWAGNER
ModelPEM-C4-Ergo
CategoryTools
LanguageEnglish

Summary

1 ABOUT THESE INSTRUCTIONS

1.1 LANGUAGES

Manual availability in different languages.

1.2 WARNINGS, NOTES AND SYMBOLS

Explanation of safety symbols and notations.

2 GENERAL SAFETY INSTRUCTIONS

2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR

Safety guidelines for the operator.

2.2 SAFETY INSTRUCTIONS FOR STAFF

Safety guidelines for all staff.

2.3 USING IN ACCORDANCE WITH THE INSTRUCTIONS

Guidelines for correct and intended use.

2.4 FOR USE IN POTENTIALLY EXPLOSIVE AREAS

Specific instructions for explosive environments.

3 WARRANTY AND DECLARATION OF CONFORMITY

3.1 IMPORTANT NOTES ON PRODUCT LIABILITY

Manufacturer's liability information.

3.2 WARRANTY

Details of the manufacturing warranty.

3.3 CE-CONFORMITY

Declaration of conformity with EU directives.

4 DESCRIPTION

4.1 FIELDS OF APPLICATION

Applications and intended use of the spray gun.

4.2 SCOPE OF DELIVERY

List of items included in the standard delivery.

4.3 TECHNICAL DATA

Electrical, pneumatic, and operating specifications.

4.4 FUNCTIONAL DESCRIPTION

How the spray gun operates and its functions.

5 START-UP

5.1 PREPARING THE SPRAY GUN

Steps for preparing the spray gun.

5.2 CONNECTING THE SPRAY GUN

Instructions for connecting the spray gun.

5.3 GROUNDING

Importance and procedure for grounding.

6 OPERATION

6.1 OPTIMIZING THE SPRAY PATTERN

Tips for adjusting spray pattern for coating.

6.2 SWITCHING OFF THE SPRAY GUN

Procedures for safely switching off the spray gun.

6.3 PERFORMING A COLOR CHANGE

Steps for changing colors during coating.

6.4 REPRODUCIBLE SETTING OF THE NOZZLE POSITION

How to set the nozzle position reproducibly.

7 MAINTENANCE AND CLEANING

7.1 REPLACING THE SPRAY GUN

Step-by-step guide for replacing the spray gun.

7.2 CLEANING THE SPRAY GUN AND DISMANTLING THE FAN SPRAY NOZZLE

Procedures for cleaning and disassembling the spray gun and nozzle.

7.3 REPLACING THE PROTECTIVE WEDGE

Instructions for replacing the protective wedge.

7.4 FITTING THE ROUND SPRAY NOZZLE

How to fit a round spray nozzle.

7 MAINTENANCE AND CLEANING

7.5 MOUNTING THE CORONA-STAR

Guide for mounting the Corona-Star set.

7.6 MOUNTING THE C4 GUN EXTENSION

Instructions for mounting the C4 gun extension.

7.7 MOUNTING THE C4-VL300/500 S GUN EXTENSION

How to mount C4-VL gun extensions.

7.8 REPLACING THE PROTECTIVE WEDGE IN THE SPRAY GUN EXTENSION

Replacing the protective wedge in the spray gun extension.

7 MAINTENANCE AND CLEANING

7.9 REPLACING THE CENTRING PINS

Procedure for replacing centring pins.

7.10 DISPOSAL

Environmental disposal instructions for the equipment.

8 TROUBLE SHOOTING AND RECTIFICATION

9 ACCESSORY

9.1 FAN SPRAY NOZZLES

List of available fan spray nozzles.

9.2 DEFLECTOR CONE

List of available deflector cones.

9.3 C4 GUN EXTENSION (CORONA)

Information about C4 gun extensions.

9.4 C4-VL 300/500 S GUN EXTENSION (CORONA)

Details on C4-VL 300/500 S gun extensions.

9 ACCESSORY

9.5 C4-VL FAN SPRAY NOZZLE

Description of C4-VL fan spray nozzles.

9.6 RETROFIT-SET CORONA-STAR

Information about the Corona-Star retrofit set.

9.7 WEDGE TOOL

Details about the wedge tool accessory.

9.8 POWDER MEASURING BAG

Description of the powder measuring bag accessory.

10 SPARE PARTS

10.1 HOW TO ORDER SPARE PARTS?

Instructions on how to order spare parts.

10.2 PEM-C4-ERGO CORONA MANUAL GUN

Spare parts list for the manual gun.

10.3 C4 R ELECTRODE HOLDER WITH NOZZLES

Spare parts list for electrode holder and nozzles.

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