Walker C23i - Page 92

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WALKER MFG. CO. • 5925 E. HARMONY ROAD, FORT COLLINS, CO 80528 • (970) 221-5614

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Table of Contents3
General Information5
Highlighted Information5
Glossary5
Identifying Number Locations5
Engine Serial Number Location6
Servicing of Engine and Drivetrain Compo- Nents6
Specifications7
Component Identification11
Safety Instructions14
Before Operating14
Operating16
Maintenance18
Safety, Control, and Instruction Decals19
Assembly Instructions24
Setup Instructions24
Tire Installation (Tractor)24
Battery Service24
Battery Charging24
Battery Installation25
Mower Deck Assembly25
Deck Caster Wheels Installation25
Deck Discharge Chute Installation25
Deck Discharge Deflector Shield Installation26
PTO Shaft Guard Installation26
Tilt-Up Roller Wheel Installation26
Mower Deck Installation on Tractor26
Deck Installation26
Deck Leveling29
DS60-3 Deck Leveling30
Measuring Deck Levelness30
Deck Leveling Procedure30
Preoperating Checklist31
Operating Instructions34
Control Identification, Location, and Function34
Ignition Switch34
Engine Throttle35
Forward Speed Control (FSC)35
Steering Levers35
Blade Clutch Switch (PTO)35
Oil Pressure Warning Horn36
Seat Panel Latch36
Parking Brake36
Transaxle Lockout Arms37
Power Dump Switch (for Optional Power Dump)37
Light Switch (for Optional Lights)37
Hourmeter37
Engine Service Light37
Circuit Breaker and Fuses37
Starting the Engine39
Adjusting Ground Speed and Steering40
Engaging the Blade Drive42
Stopping the Machine42
Adjusting Cutting Height43
DS60-3 Cutting Height44
DS60-3 Transport Position44
Transaxle Lockout44
Recommendations for Mowing45
Recommendations for Towing47
Recommendations for Tilt-Up Deck Operation/Transport47
Grass Handling System (GHS)48
General Information49
Clogging Checklist49
Using the Tilt-Up Deck51
Using the GHS Catcher51
Powerfil51
Full" Signal Horn51
Cleaning the GHS Exhaust Screen51
Dumping the Catcher52
Tailgate Dumping52
Using the Dump Bag52
Power Dump Option53
Maintenance Instructions54
Maintenance Schedule Chart54
Important Tips for Care of the Kohler Engine55
Fuel System55
Starting/Stopping55
Cooling System55
Air Cleaner System55
Oil56
Lubrication56
Engine Oil56
Engine Break-In Oil56
Checking Engine Crankcase Oil Level56
Changing Engine Crankcase Oil/Oil Filter57
Mower Deck Gearbox Lubrication58
DS52 Mower Deck Lubrication59
Mower Deck Spindle Lubrication59
Check Transaxle Fluid Level59
Grease Fitting and Oil Point Lubrication59
Transaxle Oil and Filter Change62
Cleaning63
Engine Air Cleaner System63
Turbine Precleaner (Enginaire™)63
Enginaire™ VLR Air Cleaner63
Engine Air Cooling System65
Cooling Air Intake Screen65
Cylinder Head Cooling Fins66
Grass Buildup in Mower Deck Housing67
GHS Exhaust Screen67
GHS Blower68
Blower Access68
Transaxle Housing69
Checking/Servicing70
Security of Air Filtration Components70
Battery70
Cleaning the Terminals70
Charging the Battery71
Tire Pressure71
Wheel Nut Torque71
Sharpen Mower Blades71
Drive Belts72
Mower Deck Gearbox Oil Seals73
Spark Plugs73
Ignition Wires73
Fuel Lines and Clamps73
Engine Starter73
Transmission Control Setting73
Neutral-Park73
Straight Ground Tracking73
Blade Brake Action73
PTO U-Joints74
Safety Switch System74
Forward Speed Control Friction Lock74
Replacing/Repairing75
Drive Belts75
Engine Belt76
Ground Drive Belt77
Pto/Blower Drive Belt78
Deck Drive Belt (Optional DS60-3 Deck)80
Fuel Filter81
Blade Overload Shear Bolts81
Mower Blades82
Adjustments83
Transmission Control83
Steering Lever Position Adjustment83
Steering Handle Adjustment83
Neutral Function Adjustment84
Straight Tracking Adjustment84
Maximum Forward Speed Adjustment85
Forward Speed Control Friction Adjustment85
Tilt-Up Deck Adjustable Stop86
GHS "Full" Signal Horn Adjustment86

Walker C23i - Page 92

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