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Windhager LogWIN - User Manual

Windhager LogWIN
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Operating Manual
LogWIN
windhager.com
Wood gasification boiler
Nominal thermal output: 13 to 50 kW
Suitable fuels: 1/3 m and 1/2 m split logs,
unprocessed residual wood, wood briquettes
Wood
07/2012 092412/02

Table of Contents

Questions and Answers

Summary

Important Information for System Operators

General Information

Manufacturer's, installer's, and operator's responsibilities for proper use.

Safety Precautions

Essential safety measures and caution symbols for safe boiler operation.

Sources of Danger

Identification of potential hazards during boiler operation.

Fuel

Guidelines for suitable fuel types and properties for the boiler.

Start-up and Maintenance

Procedures and prerequisites for initial boiler start-up and maintenance.

Functional Test

Requirements for periodic functional checks and certifications.

Combination with Automatic Boiler

Instructions for connecting the boiler with other automatic heating systems.

Operation

Functional Elements and Operating Controls

Identification and description of the boiler's physical components and controls.

InfoWINplus

Description of the central operating and display unit for the boiler system.

Operating Modes

Overview of the different operating states the boiler can be in.

OFF Mode

State where the boiler is switched off and inactive.

ON Mode, Lighting ON, Self-test, Lighting OFF

Steps for switching the boiler on, including the automatic self-test.

Chimney Sweep Function

Function used for legally-required emissions testing.

Operating Phases

Detailed description of the different operational states the boiler can enter.

Standby

Boiler is ready to heat up but not actively heating.

Cladding Door Open

Indicates that the boiler's cladding door has been opened.

Ignition Ready

Boiler is prepared for automatic ignition mode.

Ignition Phase

The boiler is actively undergoing the automatic ignition sequence.

Start Procedure

Process of initiating the heating cycle after ignition.

Flame Stabilisation

Phase to establish and maintain stable combustion.

Modulation Mode

Boiler output is controlled in a continuously variable manner.

Step-Loading

System automatically changes to step-loading phase based on conditions.

Fan OFF

Blower switches off when boiler temperature exceeds a limit.

Burnout

Boiler enters burnout phase as combustion concludes.

Switch-off Heat Gener.

Procedure for safely switching off the boiler unit.

Information Text

Accessing and displaying important boiler operational information.

Combustion Chamber Temperature

Displays the current temperature in the boiler's combustion chamber.

Top Accumulator Temperature

Displays the temperature of the top accumulator tank, if connected.

Bottom Accumulator Temperature

Displays the temperature of the bottom accumulator tank, if connected.

Flue Gas Temperature

Displays the current flue gas temperature in the flue outlet.

Operating Hours

Displays the total number of boiler operation hours.

Number of Start

Displays the total number of times the boiler has started.

Display Module Software Version

Displays the software version of the InfoWINplus unit.

Firing Automate Software Version

Displays the software version of the firing automate main PCB.

Boiler Model

Displays the specific model name of the wood gasification boiler.

Menu Guide

Navigating through the boiler's menu system for settings and information.

Information Level

Access to various operational data and status via the menu.

MES Module

Access to module-specific settings if a relevant module is present.

Operator Level

Accesses operator-specific settings and information within the menu.

Service Level

Access for trained service personnel for advanced settings and diagnostics.

Care, Cleaning and Maintenance

During Each Fill

Maintenance tasks to be performed each time fuel is added.

Lever for Cleaning Heating Surfaces

How to use the lever for cleaning the boiler's heating surfaces.

Ignition Openings on Lighting Door and Vertical Grate

Checking and cleaning the ignition openings on doors and grates.

Weekly

Maintenance tasks that should be performed on a weekly basis.

Removing Ash

Procedure for safely removing ash from the boiler's combustion chamber.

Annually

Maintenance tasks that should be performed on an annual basis.

Low Temperature Carburisation Gas Duct

Cleaning the gas duct responsible for carbonisation.

Blower Box, Blower Wheel

Cleaning the boiler's blower box and blower wheel.

Exhaust Pipe

Cleaning the exhaust pipe and its associated sensor.

Draught Limiter (Swinging Draught Flap)

Checking and cleaning the draught limiter for proper function.

Filling, Lighting and Ash Door

Maintenance of the boiler doors and their sealing surfaces.

Thermocontrol Sensor

Cleaning the thermocontrol sensor to ensure accurate readings.

Primary Air and Secondary Air Routes

Checking and cleaning the primary and secondary air passages.

Lambda Sensor

Checking and cleaning the lambda sensor for optimal combustion.

Troubleshooting

Thermal Process Safeguard

Addresses issues and maintenance related to the thermal process safeguard.

No Display on InfoWIN

Solutions for when the InfoWIN display is inactive or not showing information.

FE - Messages

Explanation of FE error messages, their causes, and remedies.

FE 226 No Flame During Ignition

Indicates no flame during ignition or ignition failure.

FE 268 Cladding Door Switch Defective

Indicates a defect in the cladding door switch.

FE 281 Flue Gas Temperature Sensor Defective

Indicates the flue gas temperature sensor is defective.

FE 372 Starting Report

Reports on low combustion chamber temperature during heating.

FE 373 Starting Report

Reports on low power consumption during heating.

FE 375 Heating Up at Excessively High Boiler Temperature

Addresses issues of overheating during the heating process.

FE 396 Cladding Door Open

Indicates that the boiler's cladding door is open.

AL - Messages

Explanation of AL alarm messages, their causes, and remedies.

AL 001 Primary Airflap Defect

Indicates a defect or blockage in the primary airflap.

AL 003 Secondary Airflap Defect

Indicates a defect or blockage in the secondary airflap.

AL 015 230 V Not Reached

Indicates that the 230V mains voltage is not reaching the unit.

AL 016 Induced Draught Fan Defective

Indicates a defect with the induced draught fan.

AL 076 Boiler Sensor Defective

Indicates a defect with the boiler's internal sensor.

AL 078 Thermocontrol Sensor Defective

Indicates a defect with the thermocontrol sensor.

AL 088 O₂ Probe Defective

Indicates a defect with the O₂ probe.

AL 089 O₂ Probe (Heating) Defective

Indicates a defect with the O₂ probe used for heating.

AL 144 Safety Device Has Tripped

Indicates that a safety device has been activated.

AL 187 No Communication with Firing Automate

Communication error between the unit and the firing automate.

AL 188 Internal Error Occurred

General internal error message indicating a system fault.

AL 189 Unable to Communicate with Additional Print

Communication error with an additional print or device.

EG-Declaration of Conformity

Guarantee and Warranty Limitations

Windhager LogWIN Specifications

General IconGeneral
BrandWindhager
ModelLogWIN
CategoryBoiler
LanguageEnglish

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