Windrock 6400 - Analysis Program Purpose and Goals; Program Goals; Engine Assessments Overview; Compressor Assessments Overview

6400 Reference Manual
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Why an Analysis Program?
The purpose of any Analysis Program is to assemble quality systems and personnel to perform regular
assessments of the condition and performance of the operation’s equipment assets.
Testing and analysis, when performed with consistency and regularity, can be a valuable tool for helping
predict and pinpoint mechanical or other problems that may be occurring within a process system to help
reduce costly down or offline time as well the repair or replacement of mechanical parts or components.
Goals
The analyzer is used to take measurements relating to vibration, ultrasonic, pressure, ignition, and temperature
for comparing the findings with predicted results to determine where problems may be, or about to be,
occurring on a machine. Things we are looking for might include:
Engine Assessments:
Condition Measurements and Items of Concern:
• Detonation
• Misfires
• Firing Pressure Imbalance
• Leaking Valves and Rings
• Worn or Scored Liners
• Primary and Secondary Ignition
• Turbo Charger Issues
Performance Measurements and Items of Concern:
• Combustion
• Fuel Consumption
• Horsepower
• Efficiency
Compressor Assessments:
Condition Measurements and Items of Concern:
• Leaking Valves and Rings and Packing
• Rider Band Wear
• Crosshead Wear
• Liner Damage
• Excessive Frame Vibration
• Lack of Rod Reversal
• Foundation or Grout Damage
• Looseness
Performance Measurements and Items of Concern:
• Horsepower
• Capacity
• Efficiency
• Valve Dynamics
• Gas Pulsations