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Windrock 6400 User Manual

Windrock 6400
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6400 Portable Analyzer
Reference Manual
Rev. 1.3
7/24/2017
Windrock, Inc. 1832 Midpark Road, Suite 102 Knoxville, TN 37921
Phone: 865.330.1100
Fax: 865.330.1101
www.windrock.com
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Windrock 6400 Specifications

General IconGeneral
BrandWindrock
Model6400
CategoryMeasuring Instruments
LanguageEnglish

Summary

Analysis Program Purpose and Goals

Program Goals

Defines the objectives of using the analyzer for equipment assessment.

Engine Assessments Overview

Details condition and performance metrics for engine analysis.

Compressor Assessments Overview

Details condition and performance metrics for compressor analysis.

Engine Data Collection Points

Turbocharger and Blower Data Points

Specifies data collection locations for turbochargers and blowers.

Ignition System Data Points

Identifies primary and secondary ignition data collection points.

TDC Reference Points

Describes locations for TDC reference signals.

Cylinder Temperature and Vibration Points

Specifies points for cylinder exhaust temp and vibration.

Cylinder Pressure and Frame Vibration

Identifies points for cylinder pressure and frame vibration.

Compressor Data Collection Points

TDC Reference for Compressors

Specifies locations for TDC reference signals on compressors.

Compressor Temperature Measurement Points

Identifies points for suction/discharge and valve cap temperatures.

Compressor Pressure Measurement Points

Specifies locations for head/crank and nozzle pressure.

Compressor Vibration Data Points

TDC Reference and Crosshead Vibration

Specifies TDC reference and crosshead vibration points.

Rod Motion and Frame Vibration

Identifies points for rod motion and frame vibration.

Valve, Ring, and Liner Vibration Points

Specifies points for valve, ring, and liner vibration.

Compressor Ultrasonic Data Points

TDC Reference for Ultrasonic

Specifies TDC reference for ultrasonic measurements.

Ultrasonic Vibration and Scoring Points

Identifies points for ultrasonic vibration and liner scoring.

Batteries and Charging

Analyzer Battery Installation

Instructions for removing and installing the analyzer battery.

Transmitter Battery Installation

Instructions for transmitter battery replacement.

Strobe Light Battery Installation

Instructions for strobe light battery replacement.

6400 Analyzer Overview

Analyzer Top View and Ports

Details the top view of the analyzer and its connectors.

Analyzer Core Functionality

Explains the analyzer's purpose and signal measurement capabilities.

Analyzer Configuration Models

Lists different configurations of the Windrock 6400 analyzer.

Analyzer Physical Views

6400 Front View and Controls

Describes the front panel layout and button functions.

6400 Bottom View and Ports

Details the bottom panel features and connectors.

Adjusting Analyzer Screen Brightness

Screen Brightness Settings

Guide to adjusting the analyzer screen's brightness level.

Adjusting Analyzer Date and Time

Date/Time Configuration

Steps to set the analyzer's date and time.

Encoder and Wireless Transmitter

Encoder/Transmitter Overview

Introduces the encoder and its wireless capabilities.

Encoder Signal Generation

Explains how the encoder converts motion to electrical signals.

Encoder Input Options

Details the various input connectors for the encoder.

Encoder Wireless Transmitter Screen

Screen Interface and Controls

Description of the encoder's touch screen interface.

Wireless Channel Configuration

Guide to selecting wireless channels and frequencies.

Encoder Functions and Modes

Encoder Power and Battery Meter

Details the power button and battery level indicator.

Encoder Operational Modes

Explains different encoder modes like EN, MP, OP, P-, SM.

Magnetic Pickup (MP) Mode

MP Mode Setup: Setting TDC

Procedure for setting Top Dead Center in MP mode.

MP Threshold Level Adjustment

Guidance on setting the signal threshold for MP mode.

MP Mode Artifact Considerations

Notes on potential issues and their resolution in MP mode.

DEG (Degree) Measurement

TDC & DEG Mode Configuration

Steps to configure for both TDC and degree measurements.

Optical Pickup (OP) Mode

OP Mode: TDC and TDC & DEG

Configuration options for OP mode including TDC and degree.

Prox Negative (P-) Mode

P- Mode Threshold Setting

Guide to setting the threshold level for Prox Negative mode.

Simulator (SM) Mode

SM Mode Usage and Limitations

Explains how to use the simulator mode and its restrictions.

Regulatory Compliance Notices

Provides FCC and Industry Canada compliance information.

Selecting Wireless Transmitter Channel

Step-by-step Channel Selection

Detailed process for choosing the optimal wireless channel.

Antenna Selection Options

Guidance on selecting internal or external antennas.

Synchronization Sensors

Magnetic Pickup Sensor Details

Description and usage of the magnetic pickup sensor.

Optical Sensor Details

Description and usage of the optical sensor.

Cables for Analyzer

Standard Multipurpose and Vibration Cables

Details on the standard included cables.

Optional Sensor Cables

Information on available optional cables.

Strobe (Timing) Light

Strobe Light Operation and Sync

How to use the strobe light for synchronization.

Degree Offset Adjustment with Strobe

Procedure for setting degree offsets using the strobe.

Engine Pressure Transducer

Engine Pressure Sensor Specifications

Details on the engine pressure sensor's range and type.

Engine Sensor Zeroing and Thermal Shift

Instructions for zeroing the sensor and compensating for thermal effects.

Compressor Pressure Transducer

Compressor Pressure Sensor Details

Specifications for the compressor pressure sensor.

Compressor Sensor Connection and Maintenance

Guidance on connecting and cleaning the sensor.

Compressor Sensor Zeroing

Procedure for zeroing the compressor sensor.

Pressure Transducer Calibration

Pre-connection Calibration Steps

How to calibrate pressure transducers before use.

In-Route Zeroing Option

Alternative method for zeroing sensors during data collection.

Primary Ignition Measurement

Primary Ignition Pick-up Usage

How to connect and use the primary ignition pick-up.

Primary Ignition Voltage Range

Information on the measurement range for primary ignition.

Secondary Ignition Measurement

Secondary Ignition Capacitive Clip

Description of the secondary ignition capacitive clip.

Secondary Ignition Voltage Range

Information on the measurement range for secondary ignition.

Secondary Ignition Safety Warning

Critical safety instruction for secondary ignition testing.

Accelerometer Sensor

Accelerometer Operation and Placement

How the accelerometer works and where to place it.

Accelerometer Sensitivity and Handling

Details on sensitivity and proper handling.

Velocity Probe Sensor

Velocity Probe Operation and Integration

How the velocity probe works and its integration capabilities.

Velocity Probe Sensitivity and Handling

Details on sensitivity and proper handling.

Ultrasonic / Infrared Temperature Sensor

Combined Sensor Functionality

Description of the integrated ultrasonic and IR temperature sensor.

Ultrasonic Gain Adjustment Overview

Introduction to adjusting the ultrasonic sensor gain.

Adjusting Ultrasonic Gain

Ultrasonic Gain Adjustment Procedure

Step-by-step guide to adjust ultrasonic gain.

Gain Setting Persistence

Explanation of how gain settings are stored.

Ultrasonic Gain Adjustment Examples

Interpreting Ultrasonic Traces

Visual examples of trace representations for gain adjustment.

Headphones and Audio Playback

Connecting Headphones to Analyzer

Instructions for connecting headphones.

Taking Data in Free-form Mode

Steps to initiate free-form data collection.

Audio Playback Functionality

Selecting Audio Playback Mode

How to access the audio playback feature.

Adjusting Volume and Ultrasonic Gain

Guide to adjusting volume and gain for playback.

Ultrasonic Gain for Audio Playback

Fine-tuning Ultrasonic Gain

Specific steps to adjust gain for audio playback.

VA Kit Additional Items

VA Option Components List

Details the components included in the VA kit.