6. Align the load wheel assembly and pull rod with
the load wheel pivot pin hole in the fork frame.
7. Install the load wheel pivot pins and the cap-
screws to retain the pivot pins to the fork frame.
8. Lubricate the load wheel assemblies and all link-
age pivot pins with multipurpose grease. For
proper lubrication specifications, see the section:
• Periodic Maintenance 8000YRM1510
for lift truck model A249
• Periodic Maintenance 8000YRM1666
for lift truck model A245
9. Assemble the frames. See the section
• Frame 0100YRM1502
for lift truck model A249
• Frame 0100YRM1665
for lift truck model A245
10. Remove the blocks from the lift truck and install
the battery. See the section
• Periodic Maintenance 8000YRM1510
for lift truck model A249
• Periodic Maintenance 8000YRM1666
for lift truck model A245
11. Test the operation of the lift truck before returning
the truck to service.
Troubleshooting
PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION
Forks fail to elevate. Battery is discharged. Charge or replace battery. See the
section Periodic Maintenance for
your lift truck.
Oil in the hydraulic reservoir is low. Fill reservoir to correct level.
Check for leaks. See the section
Hydraulic System
1900YRM1506.
Faulty hydraulic equipment. See the section Hydraulic System
1900YRM1506.
Deformed lifting components. Disassemble and replace dam-
aged parts.
Load exceeds lifting capacity. Select loads within capacity rating.
Lift switch not operating properly. Troubleshoot lift switch and wiring.
Troubleshooting 4000 YRM 1509
10