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Yamaha F200A Service Manual

Yamaha F200A
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SERVICE MANUAL
292087
60L-28197-3D-1X
SUPPLEMENTARY
F200A
FL200A
https://www.boat-manuals.com/

Other manuals for Yamaha F200A

Questions and Answers:

Yamaha F200A Specifications

General IconGeneral
Full Throttle RPM Range5000 - 6000 rpm
IgnitionTCI (Transistor Controlled Ignition)
LubricationWet Sump
Starting SystemElectric
SteeringRemote
Displacement2785cc
Fuel Induction SystemElectronic Fuel Injection (EFI)
Fuel TypeRegular Unleaded (87 octane minimum)
ExhaustThrough Propeller
Recommended OilYamalube 4M (10W-30)
Gear Ratio1.86:1
Alternator Output50 Amp
Trim MethodPower Trim and Tilt
Engine Type4-Stroke, DOHC, 16-Valve In-Line 4
Max Power Output200 hp @ 5500 rpm
Cooling SystemThermostatic Controlled Water Cooling

Summary

General Information and Usage

How to Use This Manual

Guide on manual format, symbols, and usage for effective service.

Symbols and Notations

Explanation of symbols indicating data and lubrication points.

Model Identification

Details on applicable models and serial number location.

Features and Benefits

Overview of electronic control system features and benefits.

Ignition and Fuel Injection Timing

Explanation of the engine's ignition and fuel injection timing.

Technical Tips: Fuel Injection Control

Information on fuel injection control and timing.

Propeller Selection Guidance

Guidance on choosing the correct propeller for performance.

Predelivery Checks Procedures

Procedures for essential checks before boat delivery.

Outboard Motor Mounting Height

Checks for correct outboard motor mounting height.

Remote Control Cable Checks

Verification of remote control cable installation and function.

Steering Wheel Operation

Checks for smooth steering wheel operation.

Gearshift and Throttle Operation

Verification of gearshift and throttle lever smoothness.

Tilt System Operation

Checks for proper tilting and trim system function.

Start/Stop Switch Functionality

Checks for engine start and stop switch operation.

Cooling Water Pilot Hole Check

Procedure to check cooling water discharge.

Test Run Procedure

Steps for conducting an engine test run.

Engine Break-in Operation

Guidelines for the engine break-in period.

After Test Run Checks

Post-test run inspections for oil and fuel.

Model Specifications

General Specifications

Overall technical data for F200AET and FL200AET models.

Fuel and Oil Specifications

Details on recommended fuel types, oil grades, and quantities.

Bracket and Drive Unit Specs

Specifications for bracket angles and drive unit components.

Electrical Specifications

Technical data for ignition, starter, and charging systems.

Exterior Dimensions

Measurements and dimensions of the outboard motor exterior.

Clamp Bracket Dimensions

Specific measurements for the clamp bracket components.

Maintenance Specifications

Power Unit Maintenance Details

Specifications for engine components like bore, stroke, and piston rings.

Camshaft, Valve, and Spring Specs

Maintenance data for camshafts, valves, and springs.

Crankshaft and Crankcase Specs

Specifications for crankshaft, crankpin, and crankcase bearings.

Oil Pump and Thermostat Specs

Maintenance data for oil pump discharge and thermostat opening temperatures.

Ignition and Fuel System Specs

Technical data for ignition timing, fuel injectors, and starter motor.

Charging System Specs

Specifications for stator coil output and resistance.

Power Trim and Tilt System Specs

Maintenance data for the power trim and tilt unit.

Tightening Torques

Specified Torques for Fasteners

Torque values for various bolts and nuts in N·m, kgf·m, and ft-lb.

Lower Unit Torque Specifications

Tightening torques for lower unit components.

Bracket Unit Torque Specifications

Tightening torques for bracket unit fasteners.

General Torques and Service Tools

General Torque Specifications

Standard tightening torques for ISO thread pitch fasteners.

Special Service Tools

List and part numbers for essential diagnostic tools.

Maintenance Interval Schedule

Scheduled Maintenance Intervals

Chart outlining recommended maintenance tasks at various hour intervals.

Periodic Checks and Adjustments

Lower Unit Periodic Checks

Recommended checks for the lower unit components.

General Periodic Checks and Lubrication

General checks and lubrication points for the outboard motor.

Power Trim and Tilt Unit Service

Assembling the Gear Pump

Step-by-step instructions for assembling the gear pump.

Electrical Systems Diagnostics

Fuel Control System Checks

Procedures for checking the fuel control system.

Fuel Injector Testing

Steps to test fuel injector output voltage and resistance.

Fuel Pump Testing

Procedures for checking low-pressure and high-pressure fuel pumps.

Troubleshooting and Diagnostics

Yamaha Diagnostic System Guide

Introduction and requirements for the diagnostic software.

Diagnostic System Installation

Guide to installing the Yamaha Diagnostic System software.

Self-Diagnosis Procedure

Steps for performing self-diagnosis on the electronic control system.

Troubleshooting Code Indications

How to interpret diagnostic indicator flash patterns for malfunctions.

Appendix: Manual Corrections

Manual Information Corrections

Details on incorrect information and corrections for the manual.

Wiring Diagrams

Wiring Diagram Overview and Legend

Legend and overview of the wiring diagram.

Detailed Wiring Schematics

Comprehensive wiring diagrams for the F200AET/FL200AET.

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