Name: Yamaha WaveRunner XLT1200
Brand: Yamaha
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4-1

FUEL

FUEL COCK AND FUEL FILTER

EXPLODED DIAGRAM

REMOVAL AND INSTALLATION CHART

Step Procedure/Part name Q’ty Service points

FUEL COCK AND FUEL FILTER

REMOVAL

Follow the left “Step” for removal.

1 Screw 1

2 Knob 1

3 Nut 1

4 Washer 1

5 Fuel cock assembly 1

6 Fuel hose 3

7 Holder 1

8 Fuel filter 1

9 Fuel hose 1

Reverse the removal steps for installation.

Default Chapter4
- How to Use this Manual4
- Important Information6
- Index12
- Table of Contents13
- General Information14
Generales15
Allgemeine15
Chapter 116
- Engine Serial Number16
- HULL IDENTIFICATION NUMBER (H.l.n.)16
Identification Numbers16
- Jet Pump Unit Serial Number16
- Primary L.D. Number16
- Fire Prevention18
- Oils, Greases and Sealing Fluids18
Safety While Working18
- Self-Protection18
- Ventilation18
- Good Working Practices20
- Disassembly and Assembly22
Special Tools24
- Measuring24
- Removal and Installation26
Specifications28
Chapter 230
General Specifications30
- Maintenance Specifications38
Maintenance Specifications44
- Engine46
- Specified Torques46
- Hull and Hood48
- Jet Pump Unit48
- General Torque52
Cable and Hose Routing54
- Tightening Torques46
- Periodic Inspection and Adjustment58
Inspection59
Periodique Et59
Reglage59
Chapter 360
Maintenance Interval Chart60
- Control System64
Periodic Service64
- Steering Master Inspection64
- Steering Cable Inspection and Adjustment64
- Throttle Cable Inspection and Adjustment66
- Choke Cable Inspection and Adjustment68
- QSTS Cable Inspection and Adjustment68
- Shift Cable Inspection and Adjustment72
- YPVS Cable Adjustment74
- Fuel System76
- Fuel Line Inspection76
- Trolling Speed Check and Adjustment78
Kraftstoffanlage79
- Oil Injection System80
- Power Unit80
- Oil Line Inspection80
- Spark Plug Inspection80
- Electrical82
- Battery Inspection82
- Jet Pump Unit88
- Impeller Inspection88
- General90
- Water Inlet Strainer Inspection90
- Drain Plug Inspection90
D'alimentation99
- Fuel Cock and Fuel Filter Exploded Diagram102
- Fuel Cock and Fuel Filter Removal and Installation Chart102
CHAPTER 4 Service Points104
- Fuel Cock Inspection104
Moteur171
- Exhaust Chamber Assembly Exploded Diagram174
- Exhaust Chamber Assembly Removal and Installation Chart174
- Muffler Assembly Exploded Diagram182
- Muffler Assembly Removal and Installation Chart182
- Catalyst Inspection192
- Exhaust Manifold and Leads Exploded Diagram194
- Exhaust Manifold and Leads Removal and Installation Chart194
- Engine Unit Exploded Diagram202
- Engine Unit Removal and Installation Chart202
- Coupling Clearance Inspection206
- Engine Mount Inspection206
- Shim Removal206
- Reed Valves Exploded Diagram208
- Reed Valves Removal and Installation Chart208
- Reed Valve Inspection210
- Ypvs Exploded Diagram212
- Ypvs Removal and Installation Chart212
- YPVS Valve Inspection218
- YPVS Valve Installation218
- Cylinder Head Exploded Diagram220
- Cylinder Head Removal and Installation Chart220
- Cylinder Head Inspection224
- Cylinders Exploded Diagram226
- Cylinders Removal and Installation Chart226
- Cylinder Inspection228
- Pistons Exploded Diagram230
- Pistons Removal and Installation Chart230
- Piston Inspection234
- Piston Pin Clip Removal and Installation234
- Cylinder and Piston Combination236
- Piston Ring Inspection236
- Piston Pin and Bearing Inspection238
- Generator and Starter Motor Exploded Diagram242
- Generator and Starter Motor Removal and Installation Chart242
- Drive Coupling Removal and Installation254
- Flywheel Magneto Removal and Installation254
- Drive Coupling Inspection256
- Flywheel Magneto Inspection256
- Starter Clutch Assembly Inspection256
- Crankcase Exploded Diagram258
- Crankcase Removal and Installation Chart258
- Crankcase Inspection262
- Crankcase Installation262
- Crankshaft Exploded Diagram264
- Crankshaft Removal and Installation Chart264
- Crankshaft Inspection266
- Jet Pump Unit Exploded Diagram274
- Jet Pump Unit Removal and Installation Chart274
Pompe de Propulsion275
Jet Pump276
- Reverse Gate Exploded Diagram280
- Reverse Gate Removal and Installation Chart280
- Lever 1 Installation286
- Lever 2 Installation286
- Jet Thrust Nozzle and Nozzle Ring Exploded Diagram288
- Jet Thrust Nozzle and Nozzle Ring Removal and Installation Chart288
- Impeller Duct, Impeller Housing, and Intake Duct Exploded Diagram290
- Impeller Duct, Impeller Housing, and Intake Duct Removal and Installation Chart290
- Impeller Duct and Drive Shaft Exploded Diagram294
- Impeller Duct and Drive Shaft Removal and Installation Chart294
- Drive Shaft Removal298
- Drive Shaft Inspection300
- Drive Shaft Installation300
- Transom Plate and Hoses Exploded Diagram306
- Transom Plate and Hoses Removal and Installation Chart306
- Bilge Hose Inspection310
- Bearing Housing Exploded Diagram312
- Bearing Housing Removal and Installation Chart312
- Bearing Removal318
- Driven Coupling Removal and Installation318
- Intermediate Drive Shaft Removal318
- Bearing Installation320
- Bearing, Intermediate Drive Shaft, and Grease Hose Inspection320
- Driven Coupling Inspection320
- Oil Seal Installation322
- Intermediate Housing Installation324
- Electrical System326
Chapter 7330
Electrical Components330
- Elektrische Anlage331
- Electrical Box Exploded Diagram332
- Electrical Box Removal and Installation Chart332
- Digital Tester346
- Electrical Analysis Inspection346
- Low Resistance Measurement348
- Peak Voltage Adaptor348
- Peak Voltage Measurement348
- Test Harness350
- Ignition System Wiring Diagram352
- Ignition Spark Gap354
- Ignition System Peak Voltage356
Hull Hood424
- Handlebar Exploded Diagram426
- Handlebar Removal and Installation Chart426
- Handlebar Assembly Installation436
- Handlebar Inspection436
- Handlebar Switch Inspection436
- Qsts Grip Exploded Diagram440
- Qsts Grip Removal and Installation Chart440
- QSTS Cable Inspection444
- QSTS Grip Inspection444
- Steering Master Exploded Diagram446
- Steering Master Removal and Installation Chart446
- Steering Master Components Inspection452
- Remote Control Cables and Speed Sensor Lead Exploded Diagram454
- Remote Control Cables and Speed Sensor Lead Removal and Installation Chart454
- Remote Control Cables Inspection460
- Steering Cable (Jet Pump End) Installation460
- Steering Cable Stopper Installation460
- QSTS Cable (Jet Pump End) Installation462
- QSTS Cable Stopper Installation462
- Shift Cable (Jet Pump End) Installation462
- Remote Control Cables Adjustment464
- Shift Cable Stopper Installation464
- Front Hood Exploded Diagram466
- Front Hood Removal and Installation Chart466
- Steering Console Cover Exploded Diagram472
- Steering Console Cover Removal and Installation Chart472
- Hoses Exploded Diagram476
- Hoses Removal and Installation Chart476
- Shift Lever Exploded Diagram482
- Shift Lever Removal and Installation Chart482
- Base Assembly488
- Seats and Hand Grip Exploded Diagram490
- Seats and Hand Grip Removal and Installation Chart490
- Seat Lock Inspection494
- Exhaust System Exploded Diagram496
- Exhaust System Removal and Installation Chart496
- Exhaust Component Parts Sub-Assembly500
- Exhaust System Inspection500
- Deck and Hull Exploded Diagram502
- Deck and Hull Removal and Installation Chart502
- Engine Mount Exploded Diagram506
- Engine Mount Removal and Installation Chart506
- Deep Scratches508
- Hull Repair508
- Shallow Scratches508
- Cracks and Punctures510
- Insert Nut512
- Graphic Installation516
- Graphic Removal516
Trbl Anls518
- Trouble Analysis518
- Trouble Analysis Chart520
- Wiring Diagram528

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Assembly Manual60 pages

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Yamaha WaveRunner XLT1200 Specifications

General

Manufacturer	Yamaha
Model	WaveRunner XLT1200
Displacement	1176cc
Fuel Capacity	18.5 gallons
Seating Capacity	3 persons
Cooling System	Water-cooled
Starting System	Electric
Category	Personal Watercraft
Engine Type	2-stroke
Fuel Delivery	Mikuni BN44 carburetors

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