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YASKAWA MOTOMAN MYS450L User Manual

YASKAWA MOTOMAN MYS450L
62 pages
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MYS450L
Operating and
Maintenance Instructions
MYS450L
Please read these instructions before operation and keep them for later
reference.
The operating instructions are only for internal use.
E1101000117GB01
Part Number: 160353-1CD
Revision: 0
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YASKAWA MOTOMAN MYS450L Specifications

General IconGeneral
Type6-axis robot
Payload Capacity450 kg
Reach3106 mm
Degrees of Freedom6
Axes6
Weight2100 kg
ControllerYRC1000
Protection RatingIP67
Repeatability±0.07 mm
MountingFloor
InstallationFloor
ModelMOTOMAN MYS450L

Summary

Introduction and Safety

Manual Purpose and General Safety

Explains manual's intent, safety, and handling procedures.

Notes for Safe Operation

Safety Symbol Definitions

Defines WARNING, CAUTION, MANDATORY, PROHIBITED, and NOTE symbols used in the manual.

Emergency Stop and Safe Operation

Details emergency stop checks and safe practices during operation.

Operating Modes and Inspection Cautions

Covers warnings on operating modes and cautions for inspections.

Definition of Terms

Lists and defines terms used throughout the manual.

Receiving

Checking the Scope of Delivery

Verifies the contents of the product delivery upon arrival.

Location of the Serial Number

Details how to find and verify the serial numbers of robot components.

Transportation

Transporting Method

Outlines the general procedures and precautions for safely transporting the robot.

Using a Crane

Provides specific instructions for lifting the robot using a crane.

Installation

General Installation Warnings

Highlights critical safety warnings before and during robot installation.

Installation for Safeguarding

Covers the importance and procedures for installing safety measures.

Mounting Procedures for Robot Base

Details how to securely mount the robot base onto a foundation.

Location Requirements

Specifies environmental conditions required for robot installation.

Wiring

Grounding Procedures

Explains the requirements and methods for proper electrical grounding.

Robot Cable Connection

Covers connecting the encoder and power cables to the robot and controller.

Connection to the Robot

Details how to connect cables to the robot's base connectors.

Connection to the NX100

Details how to connect cables to the NX100 controller.

Basic Specifications

Technical Data

Provides detailed technical specifications for the robot model.

Part Names and Working Axes

Identifies the main parts of the robot and its working axes.

Dimensions

Presents the physical dimensions of the robot in various views.

Dimensions and P-point Maximum Envelope

Shows the robot's operational envelope and dimensional data.

Motion Range Setting by Mechanical Stops

Explains how to adjust mechanical stops to limit the robot's motion range.

Setting Mechanical Stops for Joints θ 1 and θ 2

Details the process for setting mechanical stops on specific robot joints.

Setting Mechanical Stops for Joint Z

Provides instructions for adjusting the mechanical stops for the Z-axis.

Allowable Load

Mounting an End Effector

Guides users on mounting end effectors, including safety and connection considerations.

System Application

Peripheral Equipment Mounts

Describes mounting points for peripheral equipment on the robot arm.

Additional Loads

Discusses mounting cameras and valves as additional loads.

Internal User I/O Wiring Harness & Air Lines

Details the built-in wiring and air lines for user I/O and pneumatic systems.

Electric Cable Specifications

Provides specifications for internal electric cables, including voltage, current, and diameter.

Pneumatic Tubes

Lists specifications for pneumatic tubes, including pressure and diameter.

Electrical Equipment Specification

Signal Cable

Illustrates the wiring diagram for the signal cable.

Power Cable

Shows the wiring diagram for the power cable connections.

User Cable

Details the wiring for user cables, including D-sub connectors.

Maintenance and Inspection

General Safety Precautions

Highlights safety precautions before performing maintenance or inspections.

Inspection Schedule

Outlines a schedule for daily, monthly, quarterly, semiannual, and annual inspections.

Inspection While Power is OFF

Lists inspection points to be performed when the robot is not operating.

Inspection While Power is ON

Lists inspection points to be performed when the robot is operating.

Battery Pack Replacement

Details the procedure for replacing the robot's battery pack.

Replacing the Battery Unit (Lithium Battery)

Provides step-by-step instructions for removing and replacing the lithium battery.

Replacing the Battery Board

Guides on replacing the battery board, including necessary calibration.

Inspection While Power is OFF (Additional)

Lists additional inspection points for when the robot is not operating.

Inspection While Power is ON (Additional)

Lists additional inspection points for when the robot is operating.

Greasing

Details the greasing requirements and intervals for robot components.

Tightening the Screws

Provides torque specifications for tightening various screws used in maintenance.

Layout of Maintenance Parts

Shows the location of maintenance-related parts on the robot.

For Floor-Mounted Type

Details part layout specifically for floor-mounted robot configurations.

Spare Parts

Recommended Spare Parts List

Lists recommended spare parts with product codes, order numbers, and quantities.

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