EasyManua.ls Logo

YASKAWA Motoman UP6 User Manual

YASKAWA Motoman UP6
561 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Motoman, Incorporated
805 Liberty Lane
West Carrollton, OH 45449
TEL: (937) 847-6200
FAX: (937) 847-6277
24-Hour Service Hotline: (937) 847-3200
/QVQOCP:4%%QPVTQNNGT
72
/CPKRWNCVQT/CPWCN
Part Number: 142104-1
Release Date: January 31, 2001
Document Version: 2
Document Status: Final

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the YASKAWA Motoman UP6 and is the answer not in the manual?

YASKAWA Motoman UP6 Specifications

General IconGeneral
TypeArticulated Robot
Number of Axes6
Payload Capacity6 kg
Repeatability± 0.1 mm
MountingFloor, Ceiling, Wall

Summary

SECTION 1 INTRODUCTION

1.1 About this Document

Provides general information about the manual's structure, reference documents, and customer service details.

1.3 Customer Service Information

Provides contact details for technical assistance and required information for service calls.

SECTION 2 SAFETY

2.1 Introduction

Emphasizes the importance of obtaining and reviewing safety standards for industrial robots.

2.2 Standard Conventions

Explains safety signal words (DANGER, WARNING, CAUTION, NOTE) used throughout the manual.

2.6 Programming Safety

Offers programming tips to ensure safe robot operation and prevent warranty voiding modifications.

1 Receiving

1.1 Checking Package Contents

Details standard items to check upon package arrival and special care for multiple manipulator installations.

2 Transporting

2.1 Transporting Method

Outlines procedures for using cranes or forklifts for safe manipulator transportation.

2.1.1 Using the Crane

Details lifting the manipulator using wire rope threaded through eyebolts and fixing with jigs.

3 Installation

3.1 Safety Guard Installation

Emphasizes the importance of installing safety guards to prevent accidents and equipment damage.

3.2 Mounting Procedures for Manipulator Baseplate

Details firm mounting on a baseplate/foundation to withstand repulsion forces during acceleration/deceleration.

4 Wiring

4.1 Grounding

Provides instructions on following local regulations for grounding line size and proper grounding methods.

4.2 Cable Connection

Explains connecting power and signal cables between the manipulator base and the XRC.

5 Basic Specifications

5.1 Basic Specifications

Presents detailed specifications including operation mode, payload, motion range, and maximum speed.

5.2 Part Names and Working Axes

Illustrates and names the different parts and working axes of the manipulator.

6 Allowable Load for Wrist Axis and Wrist Flange

6.1 Allowable Wrist Load

Specifies the allowable wrist load and force limits for R-, B-, and T-Axes.

7 System Application

7.1 Mounting Equipment

Outlines conditions for attaching peripheral equipment to the U-axis, including allowable load and installation position.

8 Motoman Construction

8.1 Position of S-Axis Limit Switch

Illustrates the location of limit switches for S-, L-, and U-Axes.

9 Maintenance and Inspection

9.1 Inspection Schedule

Provides a schedule for proper inspections to ensure long-term functionality and safe operation.

9.2 Notes on Maintenance Procedures

Offers essential notes for maintenance procedures, including battery replacement and grease replenishment.

10 Recommended Spare Parts

Spare Parts Ranking and Purchase Information

Lists recommended parts to stock as spares and provides a ranking system for them.

11 Parts List

11.1 S-Axis Parts List

Provides a detailed list of parts for the S-Axis with DWG No., Name, and Pcs.

11.2 L.U-Axis Driving Unit

Details the parts list for the L.U-Axis driving unit with DWG No., Name, and Pcs.

YASNAC XRC INSTRUCTIONS FOR NORTH AMERICAN STANDARD

1 YASNAC XRC Specification

Lists the technical specifications for the YASNAC XRC controller, including dimensions and power requirements.

1.4 Equipment Configuration

Outlines the configuration of the XRC controller, including units and circuit boards.

1.4.2 Cooling System of the Controller Interior

Explains the cooling system mechanisms for maintaining optimal temperature within the controller.

2 Description of Units and Circuit Boards

2.1 Power Supply Unit

Describes the components and function of the power supply unit in the XRC system.

2.2 Brake Release Unit

Explains the operation methods for releasing the brake unit on the XRC controller.

3 Inspections

3.1 Regular Inspections

Details routine inspections for the XRC controller, fans, emergency stop buttons, and battery.

3.2 XRC Inspections

Covers specific inspections for the YASNAC XRC, focusing on door closure and sealed construction.

4 Replacing Parts

4.1 Replacing XRC Parts

Provides safety precautions and procedures for replacing XRC controller components like CPU rack components.

4.1.1 Replacing the Disconnecting Switch

Details the procedure for replacing the disconnecting switch and its associated fuses.

4.2 YASNAC XRC Parts List

4.2 YASNAC XRC Parts List

Lists all replaceable parts for the YASNAC XRC, including model numbers and quantities.

4.4 Recommended Spare Parts

4.4 Recommended Spare Parts

Lists recommended spare parts for the XRC, categorized by rank (A, B, C).

Setup • Diagnosis

1 Outline of Setting and Diagnosis

Introduces the XRC controller's advanced functions and the importance of proper settings.

2 Security System

Explains the security system protecting XRC modes and user ID management.

3 System Setup

Guides through essential system setup procedures like home position calibration and specified point settings.

5 System Diagnosis

5.1 System Version

Describes how to check the system CPU version information.

5.2 Input/Output Status

Covers checking the status of universal and specific input/output signals.

6 YASNAC XRC Specification

6.1 Specification List

Lists the technical specifications for the YASNAC XRC controller, including dimensions and power requirements.

6.2 Function List

Lists available functions for programming pendant operation, safety features, and maintenance.

7 Description of Units and Circuit Boards

7.1 Power Supply Unit

Explains the components and function of the power supply unit in the XRC system.

7.2 CPU Rack

Details the configuration of the CPU rack, including circuit boards and power supply.

7.3 I/O Contactor Unit

Describes the I/O contactor unit and its circuit boards for controlling servo power supply.

8 Inspections

8.1 Regular Inspections

Outlines routine inspections for the XRC controller, fans, emergency stop buttons, and battery.

9 Replacing Parts

9.1 Replacing XRC Parts

Provides safety precautions and procedures for replacing XRC controller parts like CPU rack components.

9.1.1 Replacing Parts of the CPU Rack

Details procedures for replacing the battery and the JANCD-XCP01 circuit board.

9.2 YASNAC XRC Parts List

9.2 YASNAC XRC Parts List

Lists all replaceable parts for the YASNAC XRC, including model numbers and quantities.

9.4 Recommended Spare Parts

9.4 Recommended Spare Parts

Lists recommended spare parts for the XRC, categorized by rank (A, B, C).

10 Alarm

10.1 Outline of Alarm

Classifies alarms by level (major/minor) and describes their reset methods.

10.3 Alarm Message List

Provides a comprehensive list of alarm messages, their causes, and recommended remedies.

11 Error

11.1 Error Message List

Explains how errors are indicated and the procedure to release them.

11.1.1 System and General Operation

Lists error codes related to system and general operations with their respective messages and contents.

Related product manuals