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YASKAWA MOTOMAN-ES165D User Manual

YASKAWA MOTOMAN-ES165D
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MANUAL NO.
9
HW0485249
Part Number: 155976-1CD
Revision: 6
MOTOMAN-ES165D
INSTRUCTIONS
TYPE:
YR-ES0165D-A00 (STANDARD SPECIFICATION)
YR-ES0165D-A01 (SLU-AXES WITH LIMIT SWITCHES)
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOVAN-ES165D INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator’s manual above corresponds to specific usage.
Be sure to use the appropriate manual.
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Table of Contents

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YASKAWA MOTOMAN-ES165D Specifications

General IconGeneral
ModelMOTOMAN-ES165D
TypeArticulated Robot
Payload Capacity165 kg
Degrees of Freedom6
Weight1280 kg
ControllerYRC1000
InstallationIndoor
Protection ClassIP67
MountingFloor

Summary

MOTOMAN INSTRUCTIONS

Notes for Safe Operation

Safety Classifications and Guidelines

Defines DANGER, WARNING, CAUTION, MANDATORY, PROHIBITED terms and provides safety advice.

Specific Danger Warnings

Highlights critical safety warnings related to maintenance and operation.

Product Confirmation

1.1 Contents Confirmation

Verify the delivery contents, including manipulator, DX100, pendant, and cables.

1.2 Order Number Confirmation

Ensure the manipulator and DX100 share the same order number for proper function.

Transport

2.1 Transport Method

Guidelines for safely moving the manipulator, including weight and lifting.

2.2 Shipping Bolts and Brackets

Details on locating, using, and storing shipping bolts and brackets.

Installation

3.1 Safeguarding Installation

Importance of installing safeguarding to prevent accidents and equipment damage.

3.2 Mounting Procedures for Manipulator Base

Instructions for securely mounting the manipulator base on a foundation.

3.3 Location

Environmental conditions required for manipulator installation.

Wiring

4.1 Grounding

Procedures and requirements for proper electrical grounding of the manipulator.

4.2 Cable Connection

Instructions for connecting manipulator cables to the base and DX100 controller.

Basic Specifications

5.1 Basic Specifications

Key technical specifications of the MOTOMAN-ES165D robot.

5.2 Part Names and Working Axes

Identification of robot parts and the designation of its working axes.

5.3 Manipulator Base Dimensions

Physical dimensions and mounting hole specifications for the manipulator base.

5.4 Dimensions and P-Point Maximum Envelope

Graphical representation of robot reach and operational space.

5.5 Alterable Operating Range

Information on how to adjust the robot's axis operating limits.

5.5.1 Components for Altering Operating Range

Lists components required for modifying the S-axis operating range.

5.5.2 Notes on the Mechanical Stopper Installation

Guidance and precautions for installing mechanical stoppers to limit axis movement.

5.5.3 Adjustment to the Pulse Limitation of S-Axis

Steps to adjust pulse limitation for the S-axis to control its operating range.

Allowable Load for Wrist Axis and Wrist Flange

6.1 Allowable Wrist Load

Specifies the maximum payload and moment limits for the robot's wrist.

6.2 Wrist Flange

Dimensions and specifications for the robot's wrist flange.

System Application

7.1 Peripheral Equipment Mounts

Details on mounting points for external equipment on the robot arm.

7.2 Internal User I/O Wiring Harness and Air Line

Information on internal wiring and air lines for peripheral devices.

Electrical Equipment Specification

8.1 Position of Limit Switch

Explains the function and location of limit switches for axis operation ranges.

8.1.1 Specification of Limit Switch

Details on how limit switches electrically limit axis operating ranges.

8.1.2 Location of Limit Switch

Identifies the physical placement of limit switches on the robot axes.

8.1.3 Setting of Operation Range

How to set operational ranges using limit switches for S-, L-, and U-axes.

8.1.3.1 S-Axis Operation Range

Information on setting the S-axis operational range via limit switches.

8.1.3.2 L-Axis Operation Range

Information on setting the L-axis operational range via limit switches.

8.1.3.3 Setting Range of LU-Axes Interference Angle

How to set the interference angle range between L- and U-axes.

8.2 Internal Connections

Diagrams and lists of internal connectors for maintenance and inspection.

Maintenance and Inspection

9.1 Inspection Schedule

Provides a schedule for routine inspections based on operating hours.

9.2 Notes on Maintenance Procedures

General guidelines and cautions for performing maintenance tasks.

9.3 Notes on Grease Replenishment/Exchange Procedures

Detailed procedures and precautions for greasing robot components.

Recommended Spare Parts

Parts List

11.1 S-Axis Unit

Detailed breakdown and part numbers for the S-axis assembly.

11.2 L-Axis Unit

Detailed breakdown and part numbers for the L-axis assembly.

11.3 URBT-Axes Unit

Detailed breakdown and part numbers for the URBT-axes assembly.

11.4 U-Arm Unit

Detailed breakdown and part numbers for the U-arm assembly.

11.5 Wrist Unit

Detailed breakdown and part numbers for the wrist assembly.

11.6 Balancer Unit

Detailed breakdown and part numbers for the balancer assembly.

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