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IRB 1010
ABB IRB 1010 User Manual
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TIP
18
Product
manual
-
IRB
1010
3HAC081964-001
Revision:
B
©
Copyright
2022
ABB.
All
rights
reserved.
1
Safety
1.2.1
Safety
signals
in
the
manual
Continued
17
19
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Safety During Installation and Commissioning
26
Safety During Operation
28
Safety During Maintenance and Repair
29
Emergency Release of the Robot Axes
32
Brake Testing
33
Safety During Troubleshooting
34
Safety During Decommissioning
35
Manipulator Description
37
About IRB 1010
37
Technical Data
38
Dimensions
42
Working Range
43
The Unit Is Sensitive to ESD
45
Installation and Commissioning
47
Introduction to Installation and Commissioning
47
Unpacking
48
Pre-Installation Procedure
48
Risk of Tipping/Stability
49
On-Site Installation
50
Lifting the Robot
50
Lifting the Robot by One Person
50
Lifting and Rotating a Suspended Mounted Robot
52
Orienting and Securing the Robot
53
Manually Releasing the Brakes
55
Setting the System Parameters for an Inverted or a Tilted Robot
57
Loads Fitted to the Robot, Stopping Time and Braking Distances
61
Fitting Equipment on the Robot (Robot Dimensions)
62
Installation of Signal Lamp (Option)
65
Working Range Alterations
67
Adjusting the Working Range
67
Mechanically Restricting the Working Range
68
Installing Movable Mechanical Stops on Axis 1
73
Electrical Connection
74
Robot Cabling and Connection Points
74
Customer Connections
77
Start of Robot in Cold Environments
79
Maintenance
81
Introduction
81
Maintenance Schedule and Expected Component Life
82
Specification of Maintenance Intervals
82
Maintenance Schedule
83
Expected Component Life
85
Cleaning Activities
86
Cleaning the IRB 1010
86
Inspection Activities
88
Inspecting the Information Labels
88
Inspecting the Robot Cabling
90
Inspecting Timing Belts
91
Inspecting Mechanical Stops
92
Lubricating Activities
95
Lubricating the Cable Package
95
Replacing/Changing Activities
97
Replacing the Battery Pack
97
Repair
103
Introduction
103
General Procedures
104
Mounting Instructions for Sealings
104
The Brake Release Buttons May be Jammed after Service Work
107
Cable Harness
108
Replacing the Cable Package
108
Replacing the SMB Unit
158
Base and Arm System
166
Replacing the Base
166
Replacing the Axis-1 Assembly Unit
180
Replacing the Axis 3-4 Assembly Unit
187
Replacing the Wrist Unit
226
Motors and Drive Units
244
Replacing the Axis-2 Drive Unit
245
Replacing the Axis-3 Motor
254
Replacing the Axis-5 Motor
263
Calibration
279
Introduction to Calibration
279
Introduction and Calibration Terminology
279
Calibration Methods
280
When to Calibrate
282
Synchronization Marks and Axis Movement Directions
283
Synchronization Marks and Synchronization Position for Axes
283
Calibration Movement Directions for All Axes
284
Updating Revolution Counters
285
Updating Revolution Counters on Omnicore Robots
285
Calibrating with Axis Calibration Method
287
Description of Axis Calibration
287
Calibration Tools for Axis Calibration
290
Installation Locations for the Calibration Tools
292
Axis Calibration - Running the Calibration Procedure
295
Reference Calibration
300
Calibrating with Wrist Optimization Method
302
Verifying the Calibration
304
Checking the Synchronization Position
305
Troubleshooting
307
Introduction to Troubleshooting
307
Oil and Grease Stains on Motors and Gearboxes
309
Mechanical Noise or Dissonance
310
Manipulator Collapses on Power down
311
Decommissioning
313
Introduction to Decommissioning
313
Environmental Information
314
Scrapping of Robot
316
Reference Information
317
Introduction
317
Applicable Standards
318
Unit Conversion
319
Screw Joints
320
Weight Specifications
323
Standard Toolkit
324
Special Tools
325
Spare Parts
327
Spare Part Lists and Illustrations
327
Index
329
4
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ABB IRB 1010 Specifications
General
Brand
ABB
Model
IRB 1010
Category
Robotics
Language
English
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