ABB IRB 1010 User Manual

Table of contents
9Overview of this manual ...................................................................................................................
11Product documentation ....................................................................................................................
13How to read the product manual ......................................................................................................
151 Safety
151.1 Safety information .............................................................................................
151.1.1 Limitation of liability .................................................................................
161.1.2 Requirements on personnel ......................................................................
171.2 Safety signals and symbols .................................................................................
171.2.1 Safety signals in the manual ......................................................................
191.2.2 Safety symbols on manipulator labels .........................................................
251.3 Robot stopping functions ....................................................................................
261.4 Safety during installation and commissioning .........................................................
281.5 Safety during operation ......................................................................................
291.6 Safety during maintenance and repair ...................................................................
291.6.1 Safety during maintenance and repair .........................................................
321.6.2 Emergency release of the robot axes ..........................................................
331.6.3 Brake testing ..........................................................................................
341.7 Safety during troubleshooting ..............................................................................
351.8 Safety during decommissioning ...........................................................................
372 Manipulator description
372.1 About IRB 1010 .................................................................................................
382.2 Technical data ..................................................................................................
422.3 Dimensions ......................................................................................................
432.4 Working range .................................................................................................
452.5 The unit is sensitive to ESD .................................................................................
473 Installation and commissioning
473.1 Introduction to installation and commissioning .......................................................
483.2 Unpacking .......................................................................................................
483.2.1 Pre-installation procedure .........................................................................
493.2.2 Risk of tipping/stability .............................................................................
503.3 On-site installation ............................................................................................
503.3.1 Lifting the robot ......................................................................................
503.3.1.1 Lifting the robot by one person .......................................................
523.3.1.2 Lifting and rotating a suspended mounted robot ................................
533.3.2 Orienting and securing the robot ...............................................................
553.3.3 Manually releasing the brakes ...................................................................
573.3.4 Setting the system parameters for an inverted or a tilted robot .........................
613.3.5 Loads fitted to the robot, stopping time and braking distances .........................
623.3.6 Fitting equipment on the robot (robot dimensions) .........................................
653.3.7 Installation of signal lamp (option) ..............................................................
673.4 Working range alterations ...................................................................................
673.4.1 Adjusting the working range ......................................................................
683.4.2 Mechanically restricting the working range ...................................................
733.4.3 Installing movable mechanical stops on axis 1 .............................................
743.5 Electrical connection ..........................................................................................
743.5.1 Robot cabling and connection points ..........................................................
773.5.2 Customer connections .............................................................................
793.6 Start of robot in cold environments ......................................................................
814 Maintenance
814.1 Introduction ......................................................................................................
Product manual - IRB 1010 5
3HAC081964-001 Revision: B
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Table of contents

ABB IRB 1010 Specifications

General

Brand	ABB
Model	IRB 1010
Category	Robotics
Language	English