ABB IRB 1010 User Manual

824.2 Maintenance schedule and expected component life ...............................................
824.2.1 Specification of maintenance intervals ........................................................
834.2.2 Maintenance schedule .............................................................................
854.2.3 Expected component life .........................................................................
864.3 Cleaning activities .............................................................................................
864.3.1 Cleaning the IRB 1010 ..............................................................................
884.4 Inspection activities ...........................................................................................
884.4.1 Inspecting the information labels ................................................................
904.4.2 Inspecting the robot cabling .....................................................................
914.4.3 Inspecting timing belts ............................................................................
924.4.4 Inspecting mechanical stops .....................................................................
954.5 Lubricating activities ..........................................................................................
954.5.1 Lubricating the cable package ...................................................................
974.6 Replacing/changing activities ..............................................................................
974.6.1 Replacing the battery pack ........................................................................
1035 Repair
1035.1 Introduction ......................................................................................................
1045.2 General procedures ...........................................................................................
1045.2.1 Mounting instructions for sealings ..............................................................
1075.2.2 The brake release buttons may be jammed after service work .........................
1085.3 Cable harness ..................................................................................................
1085.3.1 Replacing the cable package .....................................................................
1585.3.2 Replacing the SMB unit ...........................................................................
1665.4 Base and arm system ........................................................................................
1665.4.1 Replacing the base .................................................................................
1805.4.2 Replacing the axis-1 assembly unit .............................................................
1875.4.3 Replacing the axis 3-4 assembly unit .........................................................
2265.4.4 Replacing the wrist unit ...........................................................................
2445.5 Motors and drive units ........................................................................................
2455.5.1 Replacing the axis-2 drive unit ...................................................................
2545.5.2 Replacing the axis-3 motor ........................................................................
2635.5.3 Replacing the axis-5 motor ........................................................................
2796 Calibration
2796.1 Introduction to calibration ...................................................................................
2796.1.1 Introduction and calibration terminology ......................................................
2806.1.2 Calibration methods .................................................................................
2826.1.3 When to calibrate ...................................................................................
2836.2 Synchronization marks and axis movement directions .............................................
2836.2.1 Synchronization marks and synchronization position for axes .........................
2846.2.2 Calibration movement directions for all axes ................................................
2856.3 Updating revolution counters ...............................................................................
2856.3.1 Updating revolution counters on OmniCore robots ........................................
2876.4 Calibrating with Axis Calibration method ...............................................................
2876.4.1 Description of Axis Calibration ..................................................................
2906.4.2 Calibration tools for Axis Calibration ...........................................................
2926.4.3 Installation locations for the calibration tools ...............................................
2956.4.4 Axis Calibration - Running the calibration procedure ......................................
3006.4.5 Reference calibration ...............................................................................
3026.5 Calibrating with Wrist Optimization method ...........................................................
3046.6 Verifying the calibration ......................................................................................
3056.7 Checking the synchronization position ..................................................................
3077 Troubleshooting
3077.1 Introduction to troubleshooting ............................................................................
3097.2 Oil and grease stains on motors and gearboxes ......................................................
3107.3 Mechanical noise or dissonance ..........................................................................
6 Product manual - IRB 1010
3HAC081964-001 Revision: B
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Table of contents

ABB IRB 1010 Specifications

General

Brand	ABB
Model	IRB 1010
Category	Robotics
Language	English