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ABB Pluto Series - User Manual

ABB Pluto Series
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English v5B 2TLC172011M0205_B
Pluto Gateway ABB Robotics Integration Manual
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ABB Pluto Series Specifications

General IconGeneral
MountingDIN rail
Current consumptionTypically 100 mA
Communication interfaceEthernet
Protocols supportedModbus TCP, PROFIBUS DP
EnclosureIP20
Supply voltage24 VDC
WeightApprox. 200 g

Summary

1 Important Notes

1.1 Gateway GATE-D1 and GATE-D2

Discusses the lack of difference between GATE-D1 and GATE-D2 integration.

1.2 Size limitations

Explains the 64-byte I/O size limitation and its impact on system design.

1.3 Terminal Setting

Details terminal connection methods and required settings for the Pluto gateway.

1.4 Additional data

Mentions future support for additional data and refers to the main manual.

2 Introduction

Gateway device integration

Describes how to add the gateway into the ABB robotic system.

Gateway device configuration

Explains methods for configuring the gateway for data input and output.

DIP switch configuration (simple system)

Details four default configurations using DIP switch settings.

ABB robotic system configuration (preferred solution)

Preferred method of configuring the gateway via the ABB robotic system.

Terminal configuration (backup solution)

Describes local gateway configuration via a terminal as a backup.

ABB robotic I;O configuration

Explains how to add input and output data for Pluto I/O area.

2.1 Examples

Provides various scenarios and recommended configuration methods.

3 Gateway Device Integration

3.1 DeviceNet address etc

Setting DeviceNet MAC address and bus speed on the gateway.

3.2 Adding gateway in the ABB robotic system

Integrating the gateway into the ABB robotic system configuration file.

4 Gateway Default Configuration

4.1 Gateway Configuration

Limited default configurations using DIP switch SW2 for read-only status.

4.2 Commissioning

Steps for commissioning, including DeviceNet connection and MNS LED status.

5 Gateway Configuration by ABB Robotic System

5.1 Precondition

Specifies necessary software versions for gateway configuration features.

5.2 Settings in configuration file

Details how to configure the gateway via the ABB robotic system config file.

5.3 Commissioning

Steps for commissioning, including DeviceNet connection and MNS LED status.

5.4 Configuration Verification

How to verify configuration using the "bw" command in Pluto Manager.

5.5 Input assembly type

Selects input data type (Status Only, Data Only, Status/Data).

5.6 Output assembly type

Selects output data type (No data, To Pluto Data).

5.7 Expected Pluto Nodes

Enables transfer of Pluto global data, enabling specific Pluto nodes.

5.8 Enable data to PLUTO

Enables transmission of output data to Pluto network using bit mask.

5.9 Data to PLUTO timeout

Sets timeout for data updates from ABB robotic system to gateway.

5.10 Data to PLUTO Cycle Time

Sets the cycle time for sending data to Pluto units.

5.11 Gateway Node Number

Sets the gateway node number via ABB robotic system configuration.

5.12 Additional Data configuration

Configures additional data areas for Pluto nodes and IO types.

5.13 Path description

Explains the format of DeviceNet path descriptions.

6 Gateway Terminal Configuration

6.1.1 Additional Data

Refers to the main manual for terminal configuration of additional data.

6.2 DIP-switch Setting

Sets DIP switches for PROG mode to enable terminal configuration.

6.3 View Help

Shows the output when connecting to the gateway terminal.

6.4 Set MAC address and baudrate

Configures MAC address and baudrate using the 'gs' command.

6.5 Set Device Configuration

Configures IO input/output types and data using the 'cs' command.

6.6 Configuration Verification

Verifies the gateway configuration using the "bw" command.

7 ABB Robotic System IO Configuration

7.1 Input IO configuration

Template for input IO configuration for Pluto stations 0-15.

7.2 Output IO configuration

Template for output IO configuration for package areas 0-3.

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