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General| Brand | ABB |
|---|---|
| Model | VTR184-11 |
| Category | Industrial Equipment |
| Language | English |
Introduction to the operation manual and its purpose in understanding the turbocharger and its operation.
Description of the turbocharger's components and how it functions.
Defines the intended use of the turbocharger and limitations.
Highlights general statutory regulations and personnel safety checks.
Emphasizes using genuine parts and the risks associated with non-original parts.
Specifies that only trained and authorized personnel should operate or maintain the turbocharger.
Information on contacting ABB Turbo Systems for spare parts and technical support.
Notes that the manual applies to various turbocharger models.
Guidelines for storing new turbochargers.
Lists abbreviations used in the manual.
Explains the information found on the turbocharger's rating plate.
Overview of safety considerations for turbocharger operation and maintenance.
Explains safety symbols and terms used throughout the manual.
Details the types of warning plates found on the turbocharger.
Provides general instructions for safe operation and maintenance practices.
Focuses on personal safety, preventing falls, and using protective equipment.
Safety precautions specific to welding operations near the turbocharger.
Highlights safety measures for initial setup and ongoing operation.
Safety guidelines for cleaning the turbocharger.
Safety protocols for various maintenance and repair tasks.
Safety procedures for decommissioning or storing the turbocharger.
Details potential hazards encountered during operation and maintenance.
Identifies mechanical risks during normal turbocharger operation.
Explains mechanical risks associated with maintenance work.
Discusses risks related to noise exposure and hearing protection.
Warns about burns from hot components and operating materials.
Covers risks associated with handling fuels, lubricants, and cleaning agents.
Highlights risks from dust, fibers, and unsuitable insulating materials.
Addresses safety risks associated with electrical components.
Provides safety guidelines for lifting and handling loads.
Details on lubricating oil types and quantities for the turbocharger.
Specifies the required amounts of lubricating oil for different VTR models.
Classifies lubricating oils based on viscosity and type for different bearings.
Instructions for filling lubricating oil into the oil spaces.
Procedure for draining rainwater or condensation from the gas outlet casing.
Information about cooling water and its system.
Specifies temperature limits for cooling water inlet and outlet.
Overview of inspection tasks to be performed before and after initial operation.
Details inspection symbols, intervals, and points.
Specific checks to be done before the turbocharger is put into operation.
Checks to be performed after the turbocharger has been put into operation.
Procedures for checking oil levels after 100 hours of operation.
Instructions for recording operating data and checking for deviations.
Procedures for recommissioning the turbocharger after a standstill.
Specific steps for recommissioning after short-term storage.
Specific steps for recommissioning after long-term storage.
Details on visual checks, monitoring, and measurements for ensuring turbocharger function.
Shows inspection symbols, intervals, and points on the turbocharger.
Instructions for recording operating data and checking for deviations.
Procedures for checking oil levels after 100 hours of operation.
Checking specified tightening torques of casing screws during service.
Specifies which operating data and measurements to record in the logbook.
Description of monitoring devices and their function.
Explains the electrical measurement system for turbocharger speed.
Details on using the U-tube manometer to measure vacuum and contamination.
Describes turbocharger surging and its potential causes and remedies.
Information on wear and tolerances of rotating components.
General instructions for visual checks and washing of the turbocharger.
Safety precautions when handling cleaning agents and materials.
Presents cleaning symbols, intervals, and points for various turbocharger components.
Procedure for cleaning cooling water and sealing air passages.
Instructions for cleaning the oil spaces on turbine and compressor ends.
Methods for cleaning the turbine section, including wet and dry cleaning.
Guidelines for cleaning the compressor stage using water.
Overview of maintenance tasks including inspections and function checks.
Illustrates maintenance points, symbols, and intervals.
Details on oil change intervals and factors that may shorten them.
Specifies when rolling contact bearings must be replaced.
Guidance on replacing the compressor wheel based on damage or schedule.
Guidance on replacing the bladed shaft based on damage or schedule.
A guide to identifying and resolving common turbocharger and engine-related issues.
General information and safety precautions for disassembly and assembly.
Provides the weight of various turbocharger assemblies for lifting purposes.
Step-by-step instructions for safely removing and installing the turbocharger.
Detailed procedures for removing and installing turbocharger bearings.
Specific steps for removing the bearing on the compressor side.
Specific steps for removing the bearing on the turbine side.
Instructions for correctly installing the turbine end bearing.
Instructions for correctly installing the compressor end bearing.
Procedures for removing and installing the turbocharger rotor assembly.
Detailed steps for safely removing the rotor.
Procedure for replacing turbine blades, noting when the entire shaft needs replacement.
Instructions for replacing the compressor, emphasizing authorized service.
Guidance for installing the rotor assembly in reverse order.
Steps for replacing the nozzle ring, including safety precautions.
Instructions and illustrations for safely lifting the gas outlet casing.
Guidelines for maintaining and storing spare parts.
Lists tightening torques for various screws and components.
Procedures for shutting down the turbocharger, including temporary measures.
Steps for installing a blanking device to close openings after rotor removal.
Instructions for locking the turbine end of the turbocharger.
Detailed steps for installing the locking device.
Detailed steps for removing the locking device.
Procedures for preserving the turbocharger for storage.
Steps for mothballing the turbocharger for storage up to 12 months.
Steps for mothballing the turbocharger for storage exceeding 12 months.
General information about spare parts and ordering procedures.
Details on the information required when ordering spare parts.
Explains the numbering system used for illustrations in the manual.
Lists part numbers and designations for various turbocharger components.
Part numbers for the turbocharger rotor and associated components.
Lists the tools supplied in the tool bag for turbocharger maintenance.
Part numbers and descriptions for the blanking device components.
Part numbers and descriptions for the locking device components.
Part numbers for components used in the mothballing process.
Lists mineral oils approved for max. 1000h oil change intervals.
Lists special mineral and synthetic oils for max. 3000h oil change intervals.
Lists synthetic oils for max. 5000h oil change intervals.
Contact information for official ABB Turbo Systems service stations.
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