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ABB VTC304-13 User Manual

ABB VTC304-13
206 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type VTC304-13 HT842666
n
Mmax
430 t
Mmax
680
n
Bmax
408 t
Bmax
650
1/s °C
00850 8 50 50
Year 2017
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2201 English
VTC304-13
Original Operation Manual

Table of Contents

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ABB VTC304-13 Specifications

General IconGeneral
BrandABB
ModelVTC304-13
CategoryIndustrial Equipment
LanguageEnglish

Summary

Operation Manual

VTC304-13 Turbocharger Model

Identifies the specific turbocharger model covered by the manual.

ABB Turbo Systems Ltd Baden

Manufacturer's location information.

Preliminary Remarks

Foreword

Introduces the manual and its purpose.

Mode of Operation

Function Description

Describes the functional aspects of the turbocharger.

Correct Application

Intended Use

Details the proper and intended application of the turbocharger.

Organizational Measures

Organizational Measures

Outlines organizational aspects related to safety and regulations.

Original Parts and Safety

Original Parts and Safety

Emphasizes the importance of using genuine parts and safety precautions.

Qualification of Personnel

Personnel Qualifications

Specifies the required qualifications for personnel working with the turbocharger.

After-Sales Service

Customer Service

Provides information on customer service and support options.

Various Models

Model Variants

Details different variants or models of the turbocharger.

Storage of New Turbochargers

Storage of New Turbochargers

Provides instructions for the proper storage of new turbochargers.

Abbreviations

Abbreviations

Lists and explains abbreviations used throughout the manual.

Rating plate Turbocharger

Turbocharger Rating Plate

Information presented on the turbocharger's rating plate.

Operational Limits

Defines the operational boundaries and limits for the turbocharger.

Inspection and Replacement Intervals

Specifies the schedule for inspection and replacement of components.

Instructions on Safety and Hazards

Safety and Hazard Instructions

Provides essential safety and hazard information.

Safety

Introduction to Safety

General introduction to safety principles and manual usage.

Definition of Safety Instructions

Explains safety symbols and terms used throughout the manual.

Warning Plates on Turbocharger

Details the warning labels affixed to the turbocharger.

Safe Operation and Maintenance

Provides guidelines for safe operation and routine maintenance.

Hazards During Operation and Maintenance

Identifies potential hazards encountered during operation and maintenance.

Handling Loads

Instructions for safely lifting and handling loads related to the turbocharger.

Putting into Operation

Lubricating Oil

Details requirements and classifications for lubricating oil.

Draining the Gas Outlet Casing

Procedure for draining condensation or water from the gas outlet casing.

Cooling Water

Information regarding the cooling water system for the turbocharger.

Inspection During Putting into Operation

Outlines the inspection steps required before and during initial operation.

Inspection Before Putting into Operation

Specific checks to perform on the turbocharger before initial startup.

Inspection After Putting into Operation

Checks to be carried out after the turbocharger has been put into operation.

Inspection After 100 Service Hours

Scheduled inspections to be performed after 100 operating hours.

Putting into Operation After Out of Service Period

Procedures for restarting the turbocharger after a period of inactivity.

Operation and Maintenance

Inspection

Details visual checks, monitoring, and measurements for maintaining turbocharger function.

Monitoring

Explains the monitoring devices and systems for turbocharger performance.

Cleaning Work

Procedures for regular visual checks and washing to ensure turbocharger function.

Maintenance Work

Covers inspection and function checks of wearing parts, including replacements.

Troubleshooting

Troubles, Causes, Remedies

Lists common problems, their causes, and recommended solutions for the turbocharger.

Disassembly and Assembly

Introduction

General introduction to the procedures for taking apart and reassembling the turbocharger.

Weights

Provides the weight specifications for various turbocharger components and assemblies.

Removing and installing the turbocharger

Step-by-step guide for safely removing and installing the entire turbocharger unit.

Disassembling and assembling turbocharger

Detailed instructions for taking apart and reassembling the turbocharger.

Removing the cartridge group

Steps for safely removing the main internal component group.

Axial and radial clearances

Procedure for measuring and checking axial and radial clearances of bearings.

Replacing the cover ring

Instructions for replacing the cover ring on the turbocharger.

Replacing the nozzle ring

Steps involved in replacing the nozzle ring.

Installing the cartridge group

Instructions for reassembling the main internal component group.

Disassembling and assembling cartridge group

Detailed steps for disassembling and reassembling the cartridge group.

Removing the set of compressor wheels

Procedure for removing the compressor wheel assembly.

Removing the compressor end bearing

Steps for removing the bearing located at the compressor end.

Removing the turbine end bearing

Instructions for removing the bearing located at the turbine end.

Inspection and assessment of bearing condition

Guidelines for inspecting and evaluating the condition of turbocharger bearings.

Replacing the turbine blades

Procedure for replacing damaged turbine blades.

Replacing the set of compressor wheels

Instructions for replacing the entire compressor wheel assembly.

Installing the turbine end bearing

Steps for installing the bearing at the turbine end.

Installing the compressor end bearing

Procedure for installing the bearing at the compressor end.

Assembling the set of compressor wheels

Detailed steps for correctly assembling the compressor wheel set.

Reserve parts

Information on handling and storing spare parts for the turbocharger.

Table of tightening torques

Lists the correct tightening torques for various screws and connections.

Taking Out of Operation

Shutting down the turbocharger

Procedures for safely shutting down the turbocharger.

Fitting the blanking device

Instructions for fitting a blanking device for shutdown.

Installing the locking device

Procedure for installing a device to lock the turbocharger during shutdown.

Mothballing the turbocharger

Guidelines for preserving the turbocharger for long-term storage.

Taking out of operation for up to 12 months

Specific procedures for taking the turbocharger out of service for shorter periods.

Taking out of operation for over 12 months

Procedures for long-term shutdown and preservation of the turbocharger.

Appendix

Spare parts

Information regarding spare parts and how to order them.

Directory of part numbers

Lists part numbers and their corresponding designations for various components.

Tools

Information about tools required for servicing the turbocharger.

Blanking cover

Details on blanking covers, including part numbers and dimensions.

Locking device

Information on the locking device used for securing the turbocharger.

Guide to service stations

Service Stations Directory

Contact information for official service stations.

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