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T-1000
Advanced Poly-Packaging T-1000 Operation Manual
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T-1000
Advanced Poly-Bagger
™
(Model T-1000-S14)
___________________________________________________________________________
Operation Manual, Version 9
Revision D
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1: Introduction
7
Welcome
7
Overview
7
Standard Features
7
System Integration
7
Available Options
7
Using this Manual - Typographical Conventions
7
Contact Information
7
Warranty Registration
14
Chapter 2: Safety, Getting Started
15
Chapter Summary
15
Safety, Risks
15
Installation Procedures
15
Note on Adjustments to the T-1000-S14
15
Air and Power Requirements
15
Assembly Instructions
15
Air and Power Hookup
15
Main Power
23
Bag Threading
23
Cycle Operation of the T-1000-S14
23
Quick Setup Procedures
24
Chapter 3: Touch Screen Operation
27
Touch Screen Operation
27
Touch Screen Specifications / Features
27
Touch Screen Program, Overview
27
Introductory Screen
27
Operation Screen
29
Main Menu
29
Settings Screen
29
Fill Time
30
Air Pulse
30
Seal Point
30
Seal Time
30
Reverse
31
Blow off
31
Index Speed
31
Seal Temperature
31
Options Menu
31
Load Shelf
32
Flat Seal Assembly
32
Heavy-Duty Flat Seal Assembly
32
Compartment Seal
33
Twin Seal Feature
33
Ti-1000Z Printer
33
Counting Funnel
34
Bag Opening Device
35
Light Curtain
35
Bag Open Detector
37
TIZ RAP / Accumulator
37
Accumulating Funnel
37
US-5000 / US-5500 Semiautomatic Net Weigh Scale
38
Optical Palm Buttons
38
Trim Seal Assembly
38
E-Stop Circuit
38
Adjustable Stand Screen
39
Part Diverter (Diverting Funnel)
39
Seal Validation
40
Medical Flat Seal
41
Bag Deflator
41
UF-5000 Infeed Conveyor Operation Screen
42
Barcode Verification Option
42
Ti-1000 Inline Printer
43
Counters Screen
43
Continuous Strip Screen
43
Temperature Calibration Screen
44
Technical Assistance & Troubleshooting Screens
45
Bagger Auxiliary Options
45
Pass Code Setup Screen
45
Bagger Factory Settings
46
Bag Registration
48
Job Save and Recipe Management
49
Internal Memory (PLC)
50
External Memory (USB)
50
Memory Files and Data Structures
51
PLC Info
56
Options Enable Screen
56
License Activation
57
Production Graph and Temperature Graph
58
Operation Mode Timers, Alarms, & Alarm Data
58
Bagger Machine Info
59
Warning and Message Screens
59
Chapter 4: Adjustments Maintenance, Troubleshooting
61
Machine Adjustments
61
Compression (Nip) Roller Adjustment
61
Dancer Assembly Adjustments (Roller Shaft)
61
Dancer Bar and Break Strap Adjustment
61
Upper Roller Guides
61
Teflon Adjustment
67
Teflon Replacement
67
Pressure Bar Adjustment
68
Sealer Cylinder Adjustment
68
Pressure Bar (Rubber) Replacement
70
Anti-Jam Adjustment
72
Heater Cartridge Replacement
74
Replace Thermocouple Wire
76
Preventative Maintenance and Scheduled Maintenance
76
Preventative Maintenance Checklist
77
Scheduled Maintenance Chart
78
Preventative Maintenance Chart
78
Spare Parts Kits
79
Troubleshooting Guide
81
Troubleshooting Checklist
81
PLC IO Listing
83
Schematics
87
Pneumatic Piping Diagrams
98
Chapter 5: Parts and Drawings
107
T-1000-S14 Advanced Poly-Bagger
107
Base Assembly
107
Upper Column Assembly
107
Covers and Guarding
107
Flat Load Shelf Assembly
107
Dancer Assembly
107
Touch Screen Assembly
107
Main Frame Assembly
107
Air Knife Assembly
107
NBO Wide Seal Frame Assembly
128
Pressure Bar Subassembly
131
Heater Bar Subassembly
132
Teflon Guide Subassembly
133
Grooved Roller Mounting Subassembly
134
Bag Finger Grounding Subassembly
135
Latch Subassembly
136
Manifold Assembly
137
Electrical Panel
138
Bag Blow off (Optional)
140
Bag Deflator (Optional)
141
Notes
142
Other manuals for Advanced Poly-Packaging T-1000
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Instructions
6 pages
How-To
3 pages
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Advanced Poly-Packaging T-1000 Specifications
General
Brand
Advanced Poly-Packaging
Model
T-1000
Category
Packaging equipment
Language
English
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