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Advanced Poly-Packaging T-1000 User Manual

Advanced Poly-Packaging T-1000
156 pages
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T-1000
Advanced Poly-Bagger
______________________________________________________________________________
Operation Guide
Setup, Operation and Parts Manual (Version 2)

Table of Contents

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Advanced Poly-Packaging T-1000 Specifications

General IconGeneral
BrandAdvanced Poly-Packaging
ModelT-1000
CategoryPackaging equipment
LanguageEnglish

Summary

Introduction and Legal Information

Acknowledgments, Copyright, and Trademarks

Details manual authorship, copyright, and registered trademarks.

Limited Warranty and Disclaimer

Outlines warranty terms, limitations, and disclaimers for the equipment.

Chapter 1: Introduction

1.1 Introduction

Introduces the T-1000 Advanced Poly-Bagger and its core capabilities.

1.2 Overview

Provides a high-level overview of the T-1000's features: speed, versatility, reliability, simplicity.

1.3 Special Features

Details special features like energy conservation, component saver, and counters.

1.4 System Integration

Explains how the T-1000 integrates with other packaging equipment.

1.5 Additional Options Available

Lists and describes various optional equipment and features for the T-1000.

1.6 Using this Manual - Typographical Conventions

Explains typographical conventions used in the manual for clarity.

1.7 Registration Information

Provides instructions for registering the T-1000 for warranty protection.

Chapter 2: Getting Started

2.1 Installation Procedures

Details unpacking, operating environment, and initial setup for the T-1000.

2.2 Air & Power Requirements

Specifies the necessary air and power requirements for operating the T-1000.

2.3 Assembly Instructions

Guides through the assembly and positioning of components like the touch screen and dancer assembly.

2.4 Air & Power Hookup

Explains how to properly connect air and power to the T-1000 unit.

2.5 Main Power

Describes the location and operation of the main power switch and its indicators.

2.6 Bag Threading

Provides step-by-step instructions for threading bags through the machine.

2.7 Cycle Operation of the T-1000

Details how to initiate and monitor the basic cycle operation of the T-1000.

2.9 Energy Conservation & Component Saver

Explains the automatic shutdown features for energy saving and component longevity.

Chapter 3: Touch Screen Operation

3.1-3.4 Touch Screen Interface and Settings

Identifies screen components, specifications, and contrast adjustment for usability.

3.5-3.7 Program Navigation and Menus

Explains the program, introductory screen, and main menu navigation for operation.

3.8 Bag Setup Menu

Guides on inputting settings for bag timers, seal point, temperature, fill time, and air pulse.

3.9 Seal Time

Explains how to adjust the dwell time for proper bag sealing.

3.10 Seal Temperature

Details how to set and monitor the heater bar temperature for sealing.

3.11 Seal Point

Explains how to adjust the seal position reference point on the bag.

3.13 Air Pulse

Describes how to adjust the duration and volume of air pulse for bag opening.

3.15 Fill Time

Details how Fill Time affects operation in Manual, Automatic, and Auxiliary modes.

3.16 Counters Menu

Describes the use of Totalizing, Predetermining, and Continuous Strip counters.

3.17 Options Menu

Explains how to configure installed options via the Options Screen.

3.18-3.24 Machine Options and Special Features

Details options like funnels, printers, safety features, and auxiliary controls.

Chapter 4: Operation, Settings & Adjustments

4.2 Tracking and Alignment Adjustments

Guides on correcting bag web tracking and alignment to prevent spillage.

4.3 Compression (NIP) Roller Adjustment

Details the process for adjusting drive roll compression for proper bag handling.

4.4 Dancer Assembly Adjustments (Roller Shaft)

Explains adjustments for the dancer assembly's roller shaft for proper bag tracking.

4.5 Dancer Bar & Brake Strap Adjustment

Guides on adjusting dancer bar and brake strap for proper web tension.

4.6 Upper Roller Guides

Describes using upper roller guides for fine adjustment of bag tracking.

4.7 PTFE Anti-Stick Sheet Adjustment

Explains how to adjust the PTFE anti-stick sheet for proper bag release.

4.9 Pressure Bar Adjustment

Details how to adjust the pressure bar for parallelism with the front plate.

4.10 Drive Belt Tension Adjustment

Explains how to adjust the tension of the drive belts for proper operation.

4.11 Sealer Cylinder Adjustment

Guides on adjusting the speed controls for the sealer cylinder.

4.13 Anti-Jam Adjustment

Explains how to adjust the anti-jam device for obstruction detection and retraction.

4.14 Heater Cartridge Replacement

Guides on troubleshooting and replacing the heater cartridge.

4.18 PLC EPROM Installation Instructions

Provides instructions for installing EPROM on the PLC for program updates.

Chapter 5: Parts

5.1-5.7 Main, Head, Frame, and Roller Assemblies

Lists main, head, frame, roller, finger, and air knife assemblies with part numbers.

5.8-5.14 Pneumatic, Sealing, and Support Assemblies

Details pneumatic, sealing, pressure bar, heater bar, and support assemblies.

5.15-5.24 Detailed Sub-Assemblies

Lists parts for PTFE guides, rollers, grounding, stand, base, column, dancer, and touch screen assemblies.

5.25-5.26 Spare Parts Kits

Lists components included in SP-10 (Level 1) and SP-20 (Level 2) spare parts kits.

Chapter 6: Preventive Maintenance & Scheduled Maintenance

6.1 Preventative Maintenance Overview

Outlines the importance of PM and scheduled maintenance for T-1000 longevity.

6.2 Preventative Maintenance Checklist

Provides a checklist of daily, weekly, and monthly preventative maintenance tasks.

6.3 Scheduled Maintenance Chart

Presents a chart for tracking scheduled maintenance based on machine cycles.

Chapter 7: Trouble Shooting

7.1-7.2 Trouble Shooting Guide and Checklist

Offers guidance for identifying and resolving operational issues with common problems and causes.

7.3 Interface PCB Voltage Table

Provides voltage measurements for troubleshooting interface PCB issues.

7.4 Wiring Tab (Point to Point)

Offers a point-to-point wiring listing for T-1000 wiring troubleshooting.

7.5 Circuit Boards and Pneumatic Systems

Details PLC/IF Board indicators and pneumatic valve/cylinder functions.