ASV RC-100 Service Manual

i
Table of Contents
1. Product Safety
Chapter Overview................................................... 1-1
Safety Messages.................................................... 1-1
Information Messages............................................ 1-1
Basic Precautions................................................... 1-1
Safety Signs...................................................... 1-1
Protective Equipment........................................ 1-2
Mounting and Dismounting ............................... 1-2
Lifting ................................................................ 1-2
Hot Fluids and Parts.......................................... 1-2
Corrosion Inhibitor............................................. 1-2
Batteries............................................................ 1-2
Pressurized Items ............................................. 1-2
Repair..................................................................... 1-3
Work Tools ............................................................. 1-3
Asbestos Information.............................................. 1-4
Machine Labels and Decals ................................... 1-4
Product ID Number ........................................... 1-4
Machine Label and Decal Examples................. 1-5
2. Technical Specifications
Chapter Overview................................................... 2-1
Specifications ......................................................... 2-1
Engine............................................................... 2-1
Transmission..................................................... 2-1
Drive Motors...................................................... 2-1
Control Handles ................................................ 2-1
Auxiliary Pump.................................................. 2-1
Loader Valve..................................................... 2-1
Cooler ............................................................... 2-1
3. System Diagrams
Chapter Overview................................................... 3-1
Hydraulic Charge System....................................... 3-1
Auxiliary Circuit System.......................................... 3-2
Drive Loop System................................................. 3-3
Loader Valve............................……………………...3-4
Solenoid Block ………..............……………………3-5
Electrical Attachment Outlet
.........................................3-6
4. Machine Controls and Instrumentation
Chapter Overview................................................... 4-1
Machine Controls.................................................... 4-1
Loader Control .................................................. 4-1
Drive Control..................................................... 4-1
Throttle.............................................................. 4-1
Dash Panel............................................................. 4-1
Gauge/Warning Light Panel ................................... 4-2
5. Dash & Lap Bar Disassembly
and Assembly
Chapter Overview................................................... 5-1
Personal Safety...................................................... 5-1
Machine Preparation .............................................. 5-1
Preliminary Checkout ............................................. 5-1
Operator Enclosure Disassembly and Assembly
Procedures............................................................. 5-1
Light Bar Removal and Installation......................... 5-1
Light Bar Removal ............................................ 5-1
Ignition Switch Removal and Installation................ 5-2
Ignition Switch Removal.................................... 5-2
Ignition Switch Installation................................. 5-3
Console Gauge/Warning Panel Removal and
Installation.............................................................. 5-4
Console Gauge Removal.................................. 5-4
Console Gauge Installation............................... 5-4
Lap Bar Gas Assist Spring Removal
and Installation....................................................... 5-5
Lap Bar Gas Assist Spring Removal................. 5-5
Lap Bar Gas Assist Spring Installation.............. 5-5
6. Fuel Tank Disassembly and Assembly
Chapter Overview................................................... 6-1
Personal Safety...................................................... 6-1
Machine Preparation .............................................. 6-1
Preliminary Checkout ............................................. 6-1
Chassis Disassembly and Assembly
Procedures............................................................. 6-1
Fuel Sending Unit................................................... 6-1
Fuel Tank Removal ................................................ 6-2
7. Radiator/Oil Cooler Disassembly
and Assembly
Chapter Overview................................................... 7-1
Personal Safety...................................................... 7-1
Machine Preparation .............................................. 7-1
Preliminary Checkout ............................................. 7-1
Radiator/Oil Cooler Disassembly and Assembly
Procedures............................................................. 7-1
Fan Guard Removal and Installation...................... 7-1
Fan Guard Removal.......................................... 7-2
A/C Condenser Removal
..............................................7-2
Fan Removal.................................................................7-3
Radiator/Cooler Removal....................................... 7-3
8. Loader/Transmission Controls Disassembly
and Assembly
Chapter Overview................................................... 8-1
Personal Safety...................................................... 8-1
Machine Preparation .............................................. 8-1
Preliminary Checkout ............................................. 8-1
Loader/Transmission Controls Disassembly and
Assembly Procedures ............................................ 8-1
Joystick Removal and Installation .......................... 8-1
Joystick Removal.............................................. 8-1
Joystick Installation........................................... 8-3
Loader Float Magnet Removal and Installation...... 8-4
Loader Float Magnet Removal.......................... 8-3
Loader Float Magnet Installation......................8-4

ASV RC-100 Specifications

General

Brand	ASV
Model	RC-100
Category	Tractor
Language	English