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Details safety alerts, hazard symbols, and basic precautions for safe operation.
Covers hazards from hot fluids, pressurized items, corrosion inhibitors, and batteries.
Outlines safety guidelines for performing repairs and using work tools.
Information on asbestos hazards and the importance of machine labels and ID numbers.
Provides detailed specifications for the engine, transmission, and drive motors.
Details specifications for control handles, auxiliary pump, and loader valve.
Lists specifications for the cooler and critical torque values for components.
Illustrates the hydraulic charge system components and flow paths.
Diagrams the auxiliary hydraulic circuit for attachments and functions.
Shows the hydraulic drive loop system for the machine's mobility.
Details the loader control valve and its port functions.
Illustrates the solenoid block used for hydraulic control functions.
Describes the electrical connector for machine attachments.
Explains the primary controls for loader operation, drive, and throttle.
Identifies components on the main dash panel for operator information.
Details the gauges and warning lights indicating machine status.
Procedures for disassembling and assembling operator enclosure components.
Step-by-step guide for removing and installing the machine's light bar.
Instructions for safely removing and installing the ignition switch.
Procedures for removing and installing the console gauge and warning panel.
Steps for removing and installing the lap bar gas assist spring.
General procedures for chassis component disassembly and assembly.
Instructions for removing the fuel sending unit from the tank.
Step-by-step guide for removing the fuel tanks.
Procedures for disassembling and assembling radiator and oil cooler components.
Guide for removing and installing the fan guard.
Instructions for removing the air conditioner condenser.
Steps for removing the cooling fan.
Procedures for removing the radiator and oil cooler assembly.
Procedures for disassembling and assembling loader and transmission controls.
Steps for removing and installing the loader and drive control joysticks.
Guide for removing and installing the loader float magnet.
Procedures for disassembling and assembling transmission and auxiliary pumps.
Instructions for removing the charge pump.
Steps for removing the auxiliary piston pump.
Guide for removing the tandem hydrostatic pump.
Steps for installing the tandem hydrostatic pump.
Procedure for cleaning the hydraulic reservoir after pump failure.
Procedures for disassembling and assembling undercarriage components.
Step-by-step guide for removing the rubber tracks.
Instructions for installing the rubber tracks using specialized tools.
Procedures for replacing the sprocket rollers.
Guide for removing and installing the drive sprockets.
Steps for removing the drive motor.
Procedures for replacing the undercarriage wheels.
Information on adjusting wheel keeper plates for track tension.
General schedule for routine maintenance tasks and intervals.
Identifies daily grease fitting locations on the machine.
Covers engine oil change procedures and specifications.
Details procedures for changing hydraulic fluid and filters.
Covers fuel-water separator and fuel filter maintenance.
Procedures for cleaning and replacing the air cleaner elements.
Explains how to adjust and maintain proper track tension.
Procedures for checking and adjusting hydraulic system pressures.
Steps for checking the hydraulic charge pressure.
Instructions for checking auxiliary hydraulic system pressure.
Initial checks to identify potential machine problems.
Performing a walk-around inspection to find obvious issues.
Lists common machine problems and their probable causes and solutions.