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ASV RC-100 Service Manual

ASV RC-100
68 pages
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RC-100
Rubber Track Loader
Safety Overview
Technical Specifications
System Diagrams
Disassembly and Assembly Instructions
Troubleshooting
Maintenance
Hydraulic Pressure Check & Adjustment
Service Manual
ASVSP003 (07/04)
Part Number: 0201-669

Table of Contents

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ASV RC-100 Specifications

General IconGeneral
BrandASV
ModelRC-100
CategoryTractor
LanguageEnglish

Summary

Product Safety

Safety Messages and Precautions

Details safety alerts, hazard symbols, and basic precautions for safe operation.

Hazard Awareness and Handling

Covers hazards from hot fluids, pressurized items, corrosion inhibitors, and batteries.

Safe Repair and Work Practices

Outlines safety guidelines for performing repairs and using work tools.

Asbestos and Machine Identification

Information on asbestos hazards and the importance of machine labels and ID numbers.

Technical Specifications

Engine and Drivetrain Specifications

Provides detailed specifications for the engine, transmission, and drive motors.

Control and Auxiliary Systems

Details specifications for control handles, auxiliary pump, and loader valve.

Cooling and Torque Specifications

Lists specifications for the cooler and critical torque values for components.

System Diagrams

Hydraulic Charge System

Illustrates the hydraulic charge system components and flow paths.

Auxiliary Circuit System

Diagrams the auxiliary hydraulic circuit for attachments and functions.

Drive Loop System

Shows the hydraulic drive loop system for the machine's mobility.

Loader Valve

Details the loader control valve and its port functions.

Solenoid Block

Illustrates the solenoid block used for hydraulic control functions.

Electrical Attachment Outlet

Describes the electrical connector for machine attachments.

Machine Controls and Instrumentation

Machine Controls Overview

Explains the primary controls for loader operation, drive, and throttle.

Dash Panel Components

Identifies components on the main dash panel for operator information.

Gauge and Warning Light Panel

Details the gauges and warning lights indicating machine status.

Dash & Lap Bar Disassembly and Assembly

Operator Enclosure Procedures

Procedures for disassembling and assembling operator enclosure components.

Light Bar Removal and Installation

Step-by-step guide for removing and installing the machine's light bar.

Ignition Switch Removal and Installation

Instructions for safely removing and installing the ignition switch.

Console Gauge/Warning Panel Removal and Installation

Procedures for removing and installing the console gauge and warning panel.

Lap Bar Gas Assist Spring Removal and Installation

Steps for removing and installing the lap bar gas assist spring.

Fuel Tank Disassembly and Assembly

Chassis Component Procedures

General procedures for chassis component disassembly and assembly.

Fuel Sending Unit Removal

Instructions for removing the fuel sending unit from the tank.

Fuel Tank Removal

Step-by-step guide for removing the fuel tanks.

Radiator/Oil Cooler Disassembly and Assembly

Radiator/Oil Cooler Component Procedures

Procedures for disassembling and assembling radiator and oil cooler components.

Fan Guard Removal and Installation

Guide for removing and installing the fan guard.

Air Conditioner Condenser Removal

Instructions for removing the air conditioner condenser.

Fan Removal

Steps for removing the cooling fan.

Radiator/Cooler Removal

Procedures for removing the radiator and oil cooler assembly.

Loader/Transmission Controls Disassembly and Assembly

Loader/Transmission Control Procedures

Procedures for disassembling and assembling loader and transmission controls.

Joystick Removal and Installation

Steps for removing and installing the loader and drive control joysticks.

Loader Float Magnet Removal and Installation

Guide for removing and installing the loader float magnet.

Hydrostatic and Aux. Pump Disassembly and Assembly

Transmission and Drive Pump Procedures

Procedures for disassembling and assembling transmission and auxiliary pumps.

Charge Pump Removal

Instructions for removing the charge pump.

Auxiliary Pump Removal

Steps for removing the auxiliary piston pump.

Tandem Pump Removal

Guide for removing the tandem hydrostatic pump.

Tandem Pump Installation

Steps for installing the tandem hydrostatic pump.

Hydraulic Reservoir Clean-out

Procedure for cleaning the hydraulic reservoir after pump failure.

Undercarriage Disassembly and Assembly

Undercarriage Component Procedures

Procedures for disassembling and assembling undercarriage components.

Track Removal

Step-by-step guide for removing the rubber tracks.

Track Installation

Instructions for installing the rubber tracks using specialized tools.

Sprocket Roller Replacement

Procedures for replacing the sprocket rollers.

Sprocket Removal and Installation

Guide for removing and installing the drive sprockets.

Drive Motor Removal

Steps for removing the drive motor.

Wheel Replacement

Procedures for replacing the undercarriage wheels.

14" Wheel Keeper Plates

Information on adjusting wheel keeper plates for track tension.

Maintenance

Maintenance Schedule

General schedule for routine maintenance tasks and intervals.

Grease Fitting Locations

Identifies daily grease fitting locations on the machine.

Engine Oil Maintenance

Covers engine oil change procedures and specifications.

Hydraulic Fluid and Filter Maintenance

Details procedures for changing hydraulic fluid and filters.

Fuel System Maintenance

Covers fuel-water separator and fuel filter maintenance.

Air Cleaner Maintenance

Procedures for cleaning and replacing the air cleaner elements.

Track Tension Maintenance

Explains how to adjust and maintain proper track tension.

Hydraulic Pressure Check & Adjustment

Hydraulic Pressure Adjustment Procedures

Procedures for checking and adjusting hydraulic system pressures.

Charge Pressure Check

Steps for checking the hydraulic charge pressure.

Auxiliary Pressure Check

Instructions for checking auxiliary hydraulic system pressure.

Troubleshooting

Preliminary Checkout

Initial checks to identify potential machine problems.

Visual Inspection

Performing a walk-around inspection to find obvious issues.

Troubleshooting Common Problems

Lists common machine problems and their probable causes and solutions.