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Azbil AUR450C User Manual

Azbil AUR450C
62 pages
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Thank you for purchasing an Azbil
Corporation product.
This manual contains information for
ensuring the correct use of this product.
It also provides necessary information
for installation, maintenance, and
troubleshooting.
This manual should be read by those who
design and maintain equipment that uses
this product. Be sure to keep this manual
nearby for handy reference.
Dynamic Self-Checking
Burner Controller
Model AUR450C
Users Manual
No. CP-SP-1264E

Table of Contents

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Azbil AUR450C Specifications

General IconGeneral
Control MethodPID control
Number of Inputs1
CommunicationRS-485 (optional)
Ambient Temperature0 to 50 °C
Ambient Humidity35 to 85% RH (non-condensing)
Input TypeThermocouple, RTD, DC voltage, DC current
Output TypeRelay
Control OutputRelay
Power Supply100-240VAC
DisplayLED or LCD
MountingPanel mount

Summary

Conventions and Symbols

Safety Icons and Notations

Explains warning symbols, cautionary icons, and specific notations like Handling Precautions.

Document Reference and Notes

Covers notes, numbering, and reference symbols for user guidance.

Safety Warnings - Operational Hazards

Explosion and Electrical Safety

Covers warnings on prepurge, wiring, short-circuits, ignition timing, and electrical hazards.

Flame Detection and Pilot Safety

Details warnings on UV detection, solenoid valve wiring, pilot turndown tests, and gas discharge.

Safety Warnings - System and Environment

Product Lifecycle and Lockout Procedures

Covers warnings on limited product life, lockout reset procedures, and improper operation.

Installation Environment and Technician Qualifications

Details cautions on installation locations, environmental exposure, and required technician skills.

Safety Cautions - Wiring and Operation

Electrical Connections and Load Ratings

Cautions on terminal load ratings, relay selection, wiring practices, and power supply connection.

Grounding, Flame Detection, and Testing

Cautions on grounding, preventing false flame detection, and pilot turndown tests.

Safety Cautions - Maintenance and Handling

Device Maintenance and Transportation

Cautions on cleaning, transportation, and handling terminal shorts.

Manual Overview and Related Documents

Overview of AUR450C Manuals

Lists and describes various manuals for the AUR450C system and its components.

Flame Detector and Accessory Manuals

Describes manuals for compatible flame detectors and accessories.

User's Manual Organization

Key Chapters Overview

Summarizes the main chapters: Overview, Mounting, Operation, Trial-Run, Maintenance, and Specifications.

Chapter 1: Overview

Provides an overview of the AUR450C burner controller.

Chapter 2: Mounting and Wiring

Details installation, wiring, and check methods for the controller.

Chapter 3: Operation

Explains the operational aspects, including block diagrams and sequence charts.

Chapter 1: Overview

Product Overview and Functionality

Describes the AUR450C as a flame safeguard controller for ignition and monitoring.

Key Features and Capabilities

Details safety standards, ignition sequence options, design advantages, and display functions.

System Architecture and Diagram

Illustrates the AUR450C's integration within a combustion control system.

Safety Assurance Functions

Explains vital safety features like monitoring, shutdown, ignition timing, and self-checking.

Design Safety Directives and Key Points

Outlines safety guidelines and critical points for designing equipment using the controller.

Model Selection Guide

Provides a table to assist in selecting the correct AUR450C model based on specifications.

Compatible Components and Accessories

Lists compatible base, detectors, optional parts, and loaders.

Product Certifications and Compliance

Details UL, CE, and FM certifications for the product.

Controller Component Identification

Identifies and describes the functions of the controller's parts like displays, switches, and terminals.

LED Indicator Functions

Explains the color and meaning of each LED indicator on the controller.

Subbase Description and Features

Details the subbase, including mounting holes, terminal blocks, and knockouts.

7-Segment Display Codes

Explains sequence codes and alarm codes shown on the 7-segment display.

Display Operation Handling

Provides handling precautions for the DISP switch and display behavior during lockout/reset.

Flame Voltage Display Format

Describes how flame voltage is shown on the 2-digit display.

Event Code Display and Configuration

Details event codes, the EVENT LED, and the need for event setting configuration.

Subbase Terminal Block Connections

Lists and describes the function and rating of each terminal on the subbase.

Flame Voltage Terminal Identification

Identifies and describes the front panel terminals for flame voltage output.

Chapter 2: Mounting and Wiring

General Mounting Guidelines and Precautions

Provides warnings and cautions for mounting the AUR450C.

Recommended Mounting Locations and Spacing

Specifies locations and clearances for effective heat radiation and access.

Controller Mounting Orientation

Details the correct vertical orientation for the controller's display panel.

Subbase Installation Procedure

Describes how to mount the subbase using screws and knockout holes.

Controller Attachment to Subbase

Explains the steps to securely attach the controller onto the mounted subbase.

Controller Removal from Subbase

Details the procedure for safely detaching the controller from the subbase.

General Wiring Precautions and Safety

Covers essential warnings and cautions for safe and correct wiring practices.

Interlock Configuration and Noise Suppression

Cautions on interlock circuits, using surge absorbers, and noise suppression.

Wiring Diagram and Power Supply Connection

Presents the main wiring diagram and how to connect the power supply.

Surge Absorber Connection

Details how to connect an optional surge absorber for lightning protection.

Flame Detector (AUD300C/500C) Wiring

Explains how to wire the AUD300C/500C flame detector to the controller.

Verifying Flame Detector Connection

Describes the DC voltage test to confirm correct wiring of the flame detector.

Solenoid Valve Wiring Safety

Illustrates correct and incorrect wiring for solenoid valves to prevent hazards.

Flame Voltage Measurement Wiring

Details wiring for continuous flame voltage measurement and terminal cover removal.

Reattaching Terminal Covers

Explains how to correctly reattach the terminal cover after wiring.

Smart Loader Package Connection

Describes connecting to a PC using the Smart Loader Package for configuration.

RS-485 Communication Setup

Details wiring and communication settings for RS-485 serial communication.

RS-485 3-Wire System Connection

Illustrates connecting the controller in a 3-wire RS-485 system.

RS-485 5-Wire System Connection

Illustrates connecting the controller in a 5-wire RS-485 system.

Chapter 3: Operation

Interrupted Pilot System Configuration Example

Shows a diagram of instrumentation for an interrupted pilot system.

Interrupted Pilot Instrumentation Precautions

Lists safety and design considerations for interrupted pilot systems.

Internal Block Diagram and External Devices

Explains the internal block diagram and how external devices connect.

Normal Operation Sequence Charts

Illustrates the sequence of operations during normal burner startup and running.

False Flame Error Sequence

Describes the sequence and display when a false flame error occurs during start check.

Self-Discharge Error Sequence

Details the sequence and display for self-discharge errors during start check.

Ignition Failure Sequence

Explains the sequence and display when ignition failure occurs.

Flame Failure Sequence

Describes the sequence and display when a flame failure occurs during the RUN state.

Run-State Interlock Failure Sequence

Explains the sequence and display when an interlock fails during the RUN state.

Standby-State Interlock Failure Sequence

Details the sequence and display for interlock failures during standby.

Intermittent Pilot System Diagram

Provides a detailed instrumentation diagram for intermittent pilot systems.

Intermittent Pilot System Design Considerations

Lists crucial design precautions for intermittent pilot burner configurations.

Intermittent Pilot Internal Block Diagrams

Shows internal block diagrams for both pilot and main burners in intermittent pilot systems.

Chapter 4: Trial-Run Adjustment

Overview of Adjustment Procedures

Lists the key tests: flame voltage, pilot turndown, ignition spark, and safety shutoff.

Required Tools and Test Equipment

Lists the necessary tools like multimeters and jumper cables for adjustments.

Preliminary Inspection Checklist

Outlines essential checks before starting trial-run adjustments.

Flame Voltage Measurement Procedure

Details how to measure flame voltage using a multimeter or FSP136A.

Pilot Turndown Test Procedure

Explains how to test reliable flame transfer to the main burner.

Minimum Pilot Flame Ignition Check

Guides on checking main burner ignition with minimum pilot flame and troubleshooting.

Ignition Spark Response Test

Details how to test for UV interference from the ignition spark.

Safety Shutoff Test Procedures

Explains tests for pilot ignition failure and flame failure safety shutoffs.

Interlock Operation Verification

Describes how to check system lockout by activating interlocks.

Chapter 5: Maintenance and Inspection

Maintenance and Inspection Frequency Guidelines

Provides guidance on determining appropriate maintenance schedules based on equipment and environment.

Alarm Code Reference

Lists and describes all alarm codes displayed during lockout conditions.

Fault Inspection and Troubleshooting Flowchart

Provides a step-by-step flowchart for diagnosing and resolving equipment faults.

Status Checklist for Inspection

A checklist form for recording status during inspection and troubleshooting.

Chapter 6: Specifications

General Product Specifications

Details general specifications like compatible detectors, timings, voltage ranges, and dimensions.

Electrical and Communication Specifications

Lists power supply, dielectric strength, transmission modes, and data formats.

Environmental and Resistance Specifications

Details allowable temperatures, humidity, vibration, and impact resistance.

External Dimensions Diagram

Shows the physical dimensions of the controller and subbase.

China RoHS Compliance

Provides information on hazardous substances in electrical products according to China RoHS standards.

Terms and Conditions

Warranty Period and Scope

Outlines the warranty duration, what is covered, and exclusions.

Suitability and Safety Design Requirements

Emphasizes user responsibility for ensuring product suitability and incorporating safety designs.

Application Precautions and Restrictions

Details restrictions on use, such as for nuclear or medical equipment, and specific purposes.

Product Renewal and Specification Changes

Advises on product renewal cycles and notes that specifications may change.

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